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Composites Manufacturing Engineers - job 2 of 2

Job Description

At Boeing, we innovate and collaborate to make the world a better place. We’re committed to fostering an environment for every teammate that’s welcoming, respectful and inclusive, with great opportunity for professional growth. Find your future with us.

The Boeing Defense, Space & Security (BDS) team is seeking experienced Composites Manufacturing Engineers located in Berkeley, MO.

Who We Are: At Boeing St. Louis, we are leaders in aerospace innovation, dedicated to shaping the future of flight. Our facility serves as a hub for advanced manufacturing, where we design and produce cutting-edge military products that are vital to national defense. We take pride in our commitment to quality, safety, and sustainability. We want you to join our team and contribute to the production of aircraft parts and assemblies made from composite materials.

Position Overview:  As a Composites Manufacturing Engineer, you will support the development and implementation of production methodologies and tooling for composite aircraft parts and assemblies. You will collaborate with Integrated Product Teams (IPTs) to integrate technical solutions across multiple disciplines, ensuring efficient manufacturing processes that meet stringent quality standards.

Key Responsibilities:

  • Develop and implement manufacturing processes, plans, and tooling methodologies for composite aircraft parts and assemblies.
  • Collaborate with IPTs to support the integration of technical solutions and ensure manufacturability of designs.
  • Investigate and resolve technical problems related to composite manufacturing processes.
  • Participate in the implementation of Lean principles to enhance operational efficiency and reduce waste.
  • Resolve technical issues that significantly impact performance, cost, or schedule.
  • Conduct data analysis to drive continuous improvement initiatives and ensure compliance with quality standards.
  • Communicate effectively with internal customers and stakeholders to align on product development and manufacturing goals.
  • Perform producibility and variation analyses to ensure that manufacturing process capabilities meet requirements.
  • Maintain a focus on safety, quality, and customer satisfaction throughout all manufacturing processes.

Highlights of Products Built in St. Louis:

  • Air Proprietary Programs: Engage in innovative projects that enhance our defense capabilities and contribute to national security.
  • F-15EX: The latest variant of the F-15, featuring advanced avionics and weapon systems for superior air dominance.
  • T-7A Red Hawk: A next-generation trainer aircraft designed to prepare pilots for modern combat.
  • MQ-25 Stingray: The first unmanned aerial refueler for the U.S. Navy, enhancing the capabilities of carrier-based operations.
  • F/A-18 Super Hornet: A multi-role fighter aircraft known for its versatility and advanced capabilities.

This position is expected to be 100% onsite. The selected candidate will be required to work onsite at one of the listed location options.

This position requires the ability to obtain a US Security Clearance for which the US Government requires US Citizenship as a condition of employment.

  • An interim and/or final U.S. Secret Clearance Post-Start is required.
  • Ability to obtain and maintain Special Access Program (SAP) clearance

Basic Qualifications (Required Skills/Experience):

  • Bachelor of Science degree from an accredited course of study in engineering, engineering technology (includes manufacturing engineering technology), chemistry, physics, mathematics, data science, or computer science.
  • Level 2: 2+ years of work-related experience with a Bachelors OR work-related experience with a Masters
  • Level 3: 5+ years of work-related experience with a Bachelors OR 3+ years of work-related experience with a Masters OR work related experience with a PhD

Preferred Qualifications (Desired Skills/Experience):

  • Experience supporting stabilization and improvement efforts in a manufacturing setting

Typical Education/ Experience:

Level 2: Education/experience typically acquired through advanced technical education from an accredited course of study in engineering, computer science, mathematics, physics or chemistry (e.g. Bachelor) and typically 2 or more years' related work experience or an equivalent combination of technical education and experience (e.g. Master). In the USA, ABET accreditation is the preferred, although not required, accreditation standard.

Level 3: Education/experience typically acquired through advanced technical education from an accredited course of study in engineering, computer science, mathematics, physics or chemistry (e.g. Bachelor) and typically 5 or more years' related work experience or an equivalent combination of technical education and experience (e.g. PhD, Master+3 years' related work experience). In the USA, ABET accreditation is the preferred, although not required, accreditation standard.

Relocation:

This position offers relocation based on candidate eligibility.

Drug Free Workplace:

Boeing is a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies .

Shift:

This position is for 1st shift.

At Boeing, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent. Elements of the Total Rewards package include competitive base pay and variable compensation opportunities.

The Boeing Company also provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work.

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Please note that the salary information shown below is a general guideline only. Pay is based upon candidate experience and qualifications, as well as market and business considerations.

Summary pay range:

Level 2: $75,650 - $102,350

Level 3: $90,100 - $121,900

Applications for this position will be accepted until Apr. 26, 2025

Export Control Requirements: This position must meet export control compliance requirements. To meet export control compliance requirements, a “U.S. Person” as defined by 22 C.F.R. §120.15 is required. “U.S. Person” includes U.S. Citizen, lawful permanent resident, refugee, or asylee.

Export Control Details: US based job, US Person required

Education

Bachelor's Degree or Equivalent Required

Relocation

This position offers relocation based on candidate eligibility.

Security Clearance

This position requires the ability to obtain a U.S. Security Clearance for which the U.S. Government requires U.S. Citizenship. An interim and/or final U.S. Secret Clearance Post-Start is required.

Visa Sponsorship

Employer will not sponsor applicants for employment visa status.

Shift

This position is for 1st shift

Equal Opportunity Employer:

Boeing is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status or other characteristics protected by law.

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Average salary estimate

$98775 / YEARLY (est.)
min
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$75650K
$121900K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Composites Manufacturing Engineers, Boeing

At Boeing, we believe in making a difference through innovation and collaboration, and we're excited to introduce the role of Composites Manufacturing Engineer at our state-of-the-art facility in Berkeley, MO. This position is pivotal in supporting the development and implementation of cutting-edge manufacturing methodologies and tooling for composite aircraft parts and assemblies. As part of the Boeing Defense, Space & Security (BDS) team, you'll find yourself at the forefront of aerospace technology and play a vital role in producing military products that contribute to national defense. Your day-to-day will involve collaborating with Integrated Product Teams to ensure that our technical solutions are perfectly aligned with our manufacturing goals. You'll tackle technical challenges, enhance operational efficiency using Lean principles, and drive continuous improvement initiatives through data analysis. At Boeing, we value safety, quality, and customer satisfaction, and we want you to bring those principles into your work every day. Together, we'll contribute to the production of groundbreaking aircraft such as the F-15EX and the T-7A Red Hawk. If you're passionate about aerospace and eager to make an impact, we invite you to join us at Boeing in Berkeley and help shape the future of flight.

Frequently Asked Questions (FAQs) for Composites Manufacturing Engineers Role at Boeing
What are the primary responsibilities of a Composites Manufacturing Engineer at Boeing?

As a Composites Manufacturing Engineer at Boeing, you'll be responsible for developing and implementing manufacturing processes and tooling methodologies specifically for composite materials used in aircraft parts and assemblies. Working closely with Integrated Product Teams, you'll ensure that manufacturing solutions align with design requirements and achieve high standards of quality. You'll also investigate and resolve technical issues and lead efforts to improve operational efficiency, making significant contributions to national defense projects.

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What qualifications are required to become a Composites Manufacturing Engineer at Boeing?

To qualify for the Composites Manufacturing Engineer position at Boeing, candidates need at least a Bachelor of Science degree in engineering, engineering technology, chemistry, physics, mathematics, data science, or computer science. For Level 2, you should have 2 years of work-related experience or a Master's degree, while Level 3 requires 5 years of experience or a relevant Master's degree. Familiarity with Lean manufacturing principles is a plus.

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What kind of projects do Composites Manufacturing Engineers work on at Boeing?

Composites Manufacturing Engineers play a crucial role in projects that involve the design and production of advanced military aircraft such as the F-15EX and the T-7A Red Hawk. These engineers are integral to ensuring that the manufacturing processes for these composite aircraft parts meet strict quality and efficiency standards. Projects focus on pioneering technologies that directly enhance the capabilities of the U.S. armed forces.

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Is prior experience necessary for the Composites Manufacturing Engineer position at Boeing?

Yes, prior work-related experience is typically required for the Composites Manufacturing Engineer role at Boeing. For those applying to Level 2 positions, two years of experience in a relevant field is expected. Level 3 candidates should have at least five years of experience. If you have previous expertise in composite materials or engineering, it will significantly strengthen your application and ability to contribute to our innovative projects.

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What is the work environment like for a Composites Manufacturing Engineer at Boeing?

Working as a Composites Manufacturing Engineer at Boeing means being part of a dynamic and collaborative environment focused on innovation and quality. The position requires onsite presence at our Berkeley, MO facility, where you’ll engage with cross-functional teams to address complex engineering challenges. Boeing actively promotes a culture of inclusivity and respect, ensuring that every employee feels valued while pursuing their professional growth.

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Common Interview Questions for Composites Manufacturing Engineers
Can you describe your experience with composite materials and their manufacturing processes?

In response, you should focus on your hands-on experience and any specific projects involving composite materials. Discuss the types of composites you've worked with, the machinery and tooling you used, and how you addressed challenges in the manufacturing process. Mention any Lean principles you applied to improve efficiency or quality.

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How do you prioritize safety and quality in your engineering practices?

It's crucial to demonstrate a strong commitment to safety and quality processes. Discuss any safety protocols you’ve implemented in previous roles, how you conduct risk assessments, and your methods for ensuring that quality standards are met consistently throughout production.

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What strategies do you utilize to resolve technical problems during manufacturing?

Talk about your approach to troubleshooting and problem-solving, including how you gather data, analyze it, and collaborate with team members to implement effective solutions. Provide specific examples from your past experiences that highlight your critical thinking and initiative.

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How do you collaborate with Integrated Product Teams to ensure manufacturability?

Highlight your communication and collaboration skills. Detail how you’ve worked with various teams in past roles, sharing experiences where your input made a difference in manufacturability during the design phase.

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Can you give an example of a Lean project you have led or participated in?

Provide a clear example that outlines your role in the project, the Lean techniques you used, and the measurable outcomes achieved. Emphasize your ability to identify waste and improve processes effectively.

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What experience do you have with data analysis in manufacturing?

Discuss any tools or software you’ve used for data analysis and how you leveraged data to drive continuous improvement. Mention specific metrics you tracked and changes you recommended based on data insights.

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What role does teamwork play in your engineering philosophy?

Emphasize that teamwork is essential in engineering. Share your belief in open communication and how you foster a collaborative environment, relying on diverse perspectives to achieve the best outcomes.

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What are your long-term career goals as a Composites Manufacturing Engineer?

Discuss your aspirations within aerospace and how you envision growing your expertise in composite engineering. Explain how these goals align with Boeing’s mission of innovation and ensuring national defense.

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How do you stay updated on new materials and manufacturing technologies?

Elaborate on your commitment to professional development by mentioning industry journals, webinars, workshops, or networking opportunities you engage with. Highlight how staying informed allows you to bring state-of-the-art practices into your work.

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What do you think are the biggest challenges facing the aerospace manufacturing industry today?

Discuss challenges like sustainability, material costs, and the need for advanced technologies. Offer your insights on how engineers can address these challenges through innovation and effective collaboration.

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DATE POSTED
April 1, 2025

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