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Controls System Lead

Job Title: Control Systems Lead

Shift: 2nd Shift (2:30pm - 11:00pm)

Pay: $41.10 + $1 differential

What you will do

Under minimal supervision, responsible for the continuous improvement of plant processes and equipment including design and PLC program changes, mechanical and electrical documentation, Six Sigma variation reduction, uptime improvements, and maintenance expense reduction.

How you will do it

  • Lead troubleshooting, maintenance, and modification of Control Systems in battery manufacturing production equipment in order to meet goals of operations.

  • Control systems include but are not limited to, Allen Bradley PLCs/HMIs, Ethernet/Serial networks, Variable Frequency Drives, Servos, Fanuc and Denso Robotics, SCADA systems, and Industrial PCs.

  • Troubleshoot electrical subsystems (480VAC/120VAC/24V/12V), motors/motor starters, contactors, breakers, fuses, disconnects, and wiring

  • Serve as first line of escalation from maintenance mechanics on the shift for all issues (Controls, Electrical, and Mechanical) that have not been resolved after 1.5 hours of troubleshooting. Further escalate issues to vendors/contractors, Controls Engineers, maintenance/engineering management, Facilities management and other subject matter experts as needed until issues are resolved.

  • Work with Controls engineering staff on identification, design, and implementation of process improvement and capital projects

  • Be proficient in the Maximo CMMS system, ability to locate parts and navigate work order system

  • Perform preventative and predictive maintenance activities

What we look for

Required

  • Will work 2nd shift schedule to include Saturday. Sunday Mondays off, with overtime as required by production requirements. 

  • Associates degree or 2+ years professional experience with electrical or control systems support in an industrial setting

Preferred

  • Bachelor’s degree in Electrical Engineering or Mechanical Engineering or related field

  • 1+ years of experience troubleshooting PLCs/HMIs (Allen Bradley)

  • 1+ years of experience configuring/replacing VFDs

  • 1+ years of experience troubleshooting Fanuc/Denso robotics

  • 1+ years of experience troubleshooting servo based motion controls

What we do here

Tampa, Florida is home to a fully integrated plant that manufacturers batteries used in cars, boats, motorcycles, and heavy-duty trucks. As a fully integrated plant, we also decorate or label our batteries into the final product for our customers. We opened in 1958 and employ more than 280 people. We operate six days per week. We are actively involved in our local community and give back through Metropolitan Ministries, The United Way and Adopt-A-Road Tampa. 

This is a general overview of the job duties, not a complete list of essential job functions. This job and all other duties performed under this job description will adhere to all Federal, State, and Local environmental regulations, as well as any additional plant specific environmental management system requirements.

Who we are:
Clarios is the force behind the world’s most recognizable car battery brands, powering vehicles from leading automakers like Ford, General Motors, Toyota, Honda, and Nissan. With 18,000 employees worldwide, we develop, manufacture, and distribute energy storage solutions while recovering, recycling, and reusing up to 99% of battery materials—setting the standard for sustainability in our industry. At Clarios, we’re not just making batteries; we’re shaping the future of sustainable transportation. Join our mission to innovate, push boundaries, and make a real impact. Discover your potential at Clarios—where your power meets endless possibilities.

We recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here, please apply. Diversity of experience and skills combined with passion is key to challenging the status quo. Therefore, we encourage people from all backgrounds to apply to our positions. Please let us know if you require accommodations during the interview process by emailing Special.Accommodations@Clarios.com. We are an Equal Opportunity Employer and value diversity in our teams in terms of work experience, area of expertise, gender, ethnicity, and all other characteristics protected by laws in the countries where we operate. For more information on our commitment to sustainability, diversity, and equal opportunity, please read our latest report. We want you to know your rights because EEO is the law.

A Note to Job Applicants: please be aware of scams being perpetrated through the Internet and social media platforms. Clarios will never require a job applicant to pay money as part of the application or hiring process.

To all recruitment agencies: Clarios does not accept unsolicited agency resumes/CVs. Please do not forward resumes/CVs to our careers email addresses, Clarios employees or any other company location. Clarios is not responsible for any fees related to unsolicited resumes/CVs.

Average salary estimate

$42888 / YEARLY (est.)
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$42888K
$42888K

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What You Should Know About Controls System Lead, Clarios

At Clarios, we're excited to announce an opening for the Control Systems Lead position at our Tampa, Florida plant. This role is integral to our operations, focusing on enhancing the plant's processes and equipment. Working the 2nd shift, from 2:30 PM to 11:00 PM, you'll enjoy a competitive pay of $41.10 plus a $1 differential. Your day-to-day work will be filled with dynamic challenges as you lead the troubleshooting, maintenance, and modification of control systems in our battery manufacturing equipment. You will be hands-on with Allen Bradley PLCs, HMIs, and various robotics, ensuring our production runs smoothly and efficiently. You'll also interact with a great team, serving as the first line of escalation for complex issues and collaborating with controls engineering to drive process improvements. If you have an Associate's degree or equivalent industrial experience in electrical or control systems, coupled with excellent problem-solving skills, we want to hear from you! Join us in shaping the future of sustainable transportation, as we manufacture batteries used in an array of vehicles. Embrace the chance to be part of a company that values diversity and innovation while contributing to a more sustainable world.

Frequently Asked Questions (FAQs) for Controls System Lead Role at Clarios
What are the responsibilities of the Control Systems Lead at Clarios?

The Control Systems Lead at Clarios is responsible for the continuous improvement of plant processes and equipment. Key responsibilities include leading the troubleshooting, maintenance, and modification of control systems in battery manufacturing equipment, and managing various electrical subsystems. The role requires collaboration with engineering teams for process improvements and ensuring efficient resolution of issues that arise during operations.

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What qualifications do I need for the Control Systems Lead position at Clarios?

To qualify for the Control Systems Lead position at Clarios, candidates should have an Associate’s degree in a related field or at least 2 years of professional industrial experience in electrical or control systems. Preferred qualifications include a Bachelor’s degree in Electrical or Mechanical Engineering and experience with Allen Bradley PLCs, variable frequency drives, and troubleshooting robotics.

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What technical skills are required for the Control Systems Lead role at Clarios?

The Control Systems Lead role at Clarios requires strong technical skills in troubleshooting PLCs, HMIs, and working with various electrical systems. Familiarity with Allen Bradley systems, Fanuc and Denso robotics, and configuring VFDs is preferred. Additionally, knowledge of industrial networking and the Maximo CMMS system is advantageous for success in this position.

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What type of work schedule can I expect as a Control Systems Lead at Clarios?

The Control Systems Lead position at Clarios operates on a 2nd shift schedule, which runs from 2:30 PM to 11:00 PM. Additionally, the role requires being available on weekends and may include overtime based on production needs, making flexibility and adaptability key components for this role.

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How does Clarios support career growth for employees in the Control Systems Lead position?

Clarios is dedicated to the career growth of its employees, including those in the Control Systems Lead role. Opportunities for professional development through workshops, certifications, and cross-functional projects support employee advancement. Clarios also emphasizes a collaborative work environment where insights and experiences are shared, fostering innovation and personal growth.

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Common Interview Questions for Controls System Lead
Can you explain your experience with PLCs and HMIs?

When answering this question, detail your specific experience with different PLC systems, especially Allen Bradley. Discuss your role in troubleshooting, programming, and the outcomes achieved in previous positions to illustrate your capability and approach.

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How do you troubleshoot a malfunctioning control system?

Describe a systematic approach to troubleshooting that includes identifying the problem, gathering necessary data, and utilizing diagnostic tools. Highlight any past experiences that demonstrate your analytical skills and ability to resolve issues efficiently.

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What methods do you use to ensure preventive maintenance is followed in control systems?

Share your strategies for establishing a preventive maintenance schedule, including how you prioritize tasks and track compliance. Discuss any relevant software, such as CMMS systems like Maximo, that you've used in previous roles.

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How do you handle stressful situations when equipment fails unexpectedly?

In your response, emphasize your ability to remain calm under pressure. Share a personal example of a past experience and outline how you coordinated with your team to quickly address the issue while maintaining effective communication.

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Can you describe a successful project where you implemented a control system improvement?

Use the STAR method to frame your answer by explaining the Situation, Task, Action, and Result of a specific project. Highlight your role in the project and the measurable outcomes that followed, focusing on process efficiency and improvements.

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What experience do you have with robotics in manufacturing?

Discuss your familiarity with Fanuc and Denso robotics. Provide examples of how you have integrated or maintained robotic systems, focusing on the impact those systems had on production efficiency.

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What electrical systems have you worked on, and what was your role?

Outline your experience working with various electrical systems, especially those relevant to industrial environments. Emphasize your troubleshooting abilities and discuss how you've contributed to the reliability and performance of such systems.

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How important is teamwork in the Control Systems Lead role?

Highlight the collaborative aspects of the Control Systems Lead role, explaining how teamwork is essential for troubleshooting and continuous improvement initiatives. Share examples of how you have effectively worked in a team to achieve project goals.

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What advancements do you foresee in control systems technology?

Offer insights into emerging technologies such as Industry 4.0, IoT integration, and AI advancements in manufacturing control systems. Discuss how you plan to stay abreast of these changes and incorporate them into your work.

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How do you prioritize and manage multiple tasks in a fast-paced environment?

Describe methods you use, such as task lists or digital tools, for managing time and projects. Provide an example of a time you successfully managed competing priorities in a challenging work environment.

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EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
March 27, 2025

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