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Senior Engineer - Process Development

At DuPont, our purpose is to empower the world with essential innovations to thrive. We work on things that matter. Whether it’s providing clean water to more than a billion people on the planet, producing materials that are essential in everyday technology devices from smartphones to electric vehicles, or protecting workers around the world. Discover the many reasons the world’s most talented people are choosing to work at DuPont. Why Join Us | DuPont Careers

Join our team of innovative problem solvers dedicated to tackling some of the most complex global challenges. DuPont has an exciting and challenging opportunity for a Process Development Engineer in the Vespel®, R&D group within the Electronics & Industrial business, located at Circleville, OH.

Vespel® polyimides and composites are best-in-class materials that provide continuous operation at cryogenic to high temperatures; low wear and low friction; exceptional dimensional stability and easy machinability. Highly demanding applications like aerospace components, semiconductor processing, automotive manufacturing, and energy production rely on Vespel® parts to keep their equipment running. Vespel® R&D group is responsible for continuous improvement in performance of our materials, developing next generation applications as well as process innovations in manufacturing resins, parts and shapes.


Primary Responsibilities

  • Design and conduct experiments to develop polymer manufacturing processes, ensuring effective scale-up and optimization.
  • Collaborate with cross-functional teams, including R&D, quality assurance, and manufacturing,  to develop and refine processes from lab scale to full-scale manufacturing.
  • Analyze process data to identify areas for improvement and develop action plans to enhance productivity and product quality.
  • Conduct process risk assessments and participate in the development of mitigation strategies.
  • Coordinate pilot-scale production runs to validate process changes before full-scale implementation.
  • Document procedures and generate reports on process developments, presenting findings to stakeholders.
  • Stay current with industry trends and innovations in polymer manufacturing and processing technologies.
  • Lead projects aimed at raw material qualification and risk mitigation, ensuring supply chain reliability.
  • Guide and mentor junior team members, fostering an environment of learning and professional growth.
  • Document research work in internal technical reports, patent disclosures and external publications in a timely manner.
  • Define and direct lab research work as needed with associate chemists and engineers to ensure project success.
  • Network within the DuPont organization and external networks to identify potential technology leads and new innovations.
  • Promote and uphold safety as a core value by implementing safety protocols in all procedures and processes to ensure a safe working environment.


Required Qualifications

  • A MS/Ph.D. in Chemical Engineering or a related field with at least 2 yrs of process innovation/development/improvement experience.
  • In-depth knowledge and practical experience in specialized technology areas relevant to process development.
  • Proven track record of safe laboratory practices and methodology.
  • Understanding of polyimide chemistry, processing, manufacturing and characterization.
  • Experience in leading teams and projects, demonstrating strong leadership and coaching abilities.
  • Excellent problem-solving skills, with the capability to analyze complex issues independently and apply new perspectives to existing solutions.
  • Ability to document and communicate research findings effectively for both technical and non-technical audiences.

Join our Talent Community to stay connected with us!

On May 22, 2024, we announced a plan to separate our Electronics and Water businesses in a tax-free manner to its shareholders. On January 15, 2025, we announced that we are targeting November 1, 2025, for the completion of the intended separation of the Electronics business (the “Intended Electronics Separation”)*. We also announced that we would retain the Water business. We are committed to ensuring a smooth and successful separation process for the Future Electronics business. We look forward to welcoming new talent interested in contributing to the continued success and growth of our evolving organization.

(1)The separation transactions are subject to satisfaction of customary conditions, including final approval by DuPont's Board of Directors, receipt of tax opinion from counsel, the filing and effectiveness of Form 10 registration statements with the U.S. Securities and Exchange Commission, applicable regulatory approvals, and satisfactory completion of financing.  For further discussion of risks, uncertainties and assumptions that could impact the achievement, expected timing and intended benefits of the separation transactions, see DuPont’s announcement.

DuPont is an equal opportunity employer. Qualified applicants will be considered without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability or any other protected class. If you need a reasonable accommodation to search or apply for a position, please visit our Accessibility Page for Contact Information.

DuPont offers a comprehensive pay and benefits package. To learn more visit the Compensation and Benefits page.

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What You Should Know About Senior Engineer - Process Development, DuPont

At DuPont, we’re on a mission to empower the world with innovative solutions that truly matter, and we are excited to invite a passionate Senior Engineer - Process Development to our team in Circleville, Ohio. If you love tackling complex global challenges, this is the opportunity for you! You will be part of our Vespel® R&D group, renowned for creating cutting-edge materials that perform exceptionally well in demanding applications such as aerospace, automotive, and semiconductor processing. In this role, you will design and conduct experiments aimed at optimizing polymer manufacturing processes and scale them up for full-scale production. Collaboration is key, and you’ll work with a talented cross-functional team to refine processes while analyzing data to improve productivity and product quality. You’ll also take on mentoring responsibilities, guiding junior team members and fostering an environment of growth and innovation. Safety protocols will be a cornerstone of your approach, as you ensure a safe working environment for all. We’re looking for someone with a MS/Ph.D. in Chemical Engineering or related fields, strong leadership qualities, and a knack for problem-solving to help us advance our technologies and maintain our commitment to excellence. If you’re ready to make a significant impact and grow with a leading company, DuPont is where your journey begins!

Frequently Asked Questions (FAQs) for Senior Engineer - Process Development Role at DuPont
What are the main responsibilities of a Senior Engineer - Process Development at DuPont?

As a Senior Engineer - Process Development at DuPont, your primary responsibilities will include designing and conducting experiments to develop and optimize polymer manufacturing processes, collaborating with cross-functional teams, analyzing process data for enhancement opportunities, and coordinating pilot-scale production runs. You will also document procedures, mentor junior engineers, and promote safety throughout all procedures.

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What qualifications are required for the Senior Engineer - Process Development role at DuPont?

Candidates applying for the Senior Engineer - Process Development position at DuPont should hold a MS or Ph.D. in Chemical Engineering or a related field. A minimum of two years of experience in process innovation, along with in-depth knowledge of polyimide chemistry and manufacturing processes, is essential. Proven leadership skills and an ability to communicate complex findings to diverse audiences are also key qualifications.

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How does the Senior Engineer - Process Development contribute to DuPont's mission?

The Senior Engineer - Process Development plays a vital role in advancing DuPont's mission to empower the world through innovation. By developing and optimizing processes for producing materials like Vespel®, you will help ensure that critical industries can operate efficiently and sustainably. Your work will directly impact global challenges, from clean water solutions to advanced manufacturing technologies.

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What opportunities for professional growth are available for Senior Engineers at DuPont?

At DuPont, Senior Engineers - Process Development are encouraged to lead projects, mentor junior team members, and engage in continuous learning. This role provides exposure to advanced research initiatives and the chance to network with experts within and outside the organization, thereby broadening your skill set and career paths.

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What is the work environment like for a Senior Engineer - Process Development at DuPont?

The work environment for a Senior Engineer - Process Development at DuPont is collaborative and innovative, emphasizing teamwork and safety. Engineers frequently interact with cross-functional teams, ensuring diverse perspectives in problem-solving. The company culture promotes a strong commitment to learning, professional development, and open communication.

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Common Interview Questions for Senior Engineer - Process Development
Can you describe your experience with polymer manufacturing processes specific to the Senior Engineer position?

When answering this question, highlight specific projects where you designed or optimized polymer processes. Focus on methodologies used, challenges faced, and the impact of your work on efficiency and productivity. Provide quantitative results if possible.

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How do you prioritize safety in your engineering processes?

Discuss your experience with safety protocols in laboratory settings and how you ensure compliance with safety standards. Emphasize your commitment to safety and any training or procedures you've implemented to mitigate risks.

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What strategies do you use for data analysis to improve manufacturing processes?

Share specific analytical tools or methodologies you have employed to assess process data. Explain how you've used data to identify bottlenecks or inefficiencies, and provide examples of corrective actions you've taken.

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Can you provide an example of a successful project you led in process development?

Select a project that showcases your leadership skills. Discuss your role in planning, execution, and collaboration, detailing the project's objectives, your contributions, and the big-picture impact.

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How do you approach cross-functional team collaboration?

Outline your philosophy on teamwork, and give examples of how you've effectively collaborated with diverse teams. Detail how you facilitate communication and how you resolve conflicts within teams.

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What is your understanding of polyimide chemistry and its applications?

Provide a brief overview of polyimide materials and their properties. Discuss your hands-on experience with polyimides, focusing on applications relevant to industries like aerospace or electronics.

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How do you stay updated on industry trends and innovations in polymer engineering?

Discuss the sources you use for professional development, such as journals, conferences, webinars, and networking within the industry. Mention how you've applied new trends or technologies in your previous work.

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What mentoring experiences have you had with junior engineers or team members?

Share your mentoring philosophy and provide examples of how you've supported junior team members' growth. Include feedback received and the impacts witnessed on their development.

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How do you handle tight deadlines in project delivery?

Illustrate your time management skills by sharing specific methods you use to prioritize tasks and ensure timely delivery. Discuss any relevant experiences where you successfully met deadlines under pressure.

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What motivates you to work in process development at DuPont?

Express your passion for engineering and innovation, and align your personal goals with DuPont's mission. Reflect on the importance of contributing to global challenges and how that fuels your motivation.

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Our Purpose – Empowering the world with the essential innovations to thrive.

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Full-time, on-site
DATE POSTED
April 6, 2025

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