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Process Engineer 3 - Cell Culture & FATs

Position Overview

This position reports to the Process Engineering Manager, Upstream in support of the Process Equipment team for the Galaxy project, a greenfield construction project in Holly Springs, NC.  The initial assignment is to assume the Responsible Engineer role for the Seed Train unit operations.

 

As the site moves into commercial operations circa 2025, this position is planned to continue as a Process Engineering role supporting commercial operations, technology transfers, and small capital projects related to the same unit operation.  Additional details regarding job responsibilities are below.

Company Overview

Follow Your Genki to North America's largest, state-of-the-art Life Science Manufacturing Facility & CDMO

The work we do at FUJIFILM Diosynth Biotechnologies has never been more important—and we are looking for talented candidates to join us. We are growing our locations, our capabilities, and our teams, and looking for passionate, mission-driven people like you who want to make a real difference in people’s lives. Join FUJIFILM Diosynth Biotechnologies and help manufacture the next vaccine, cure, or gene therapy in partnership with some of the most innovative biopharma companies across the globe. We are proud to cultivate a culture that will fuel your passion, energy and drive - what we call Genki.

 

Join us

We are growing our locations and are investing more than $2 billion into establishing a new large-scale manufacturing site for biopharmaceuticals in the United States to accelerate the growth of our Bio CDMO (Contract and Development Manufacturing Organization) business. This will be the largest end-to-end cell culture CDMO provider in North America.

 

The new site will offer end-to-end solutions to our customers looking to manufacture biopharmaceuticals in the US. In addition to drug substance manufacture, it will also provide automated fill-finish and assembly, packaging, and labeling services. The new state-of-the-art facility is located in Holly Springs, North Carolina, United States.

 

Job Description

What You'll Do

 

• Serves as point of contact to the Engineering, Procurement, Construction Management (EPC) provider• Secures on time delivery and ensures quality from Fujifilm and EPCM provider for moderate complexity equipment packages• Develops and aligns moderate complexity plans and provides mitigations, as needed• Reviews piping and instrumentation diagram (P&IDs) and other process design documents• Provides direction to detailed design activities in partnership with the EPCM provider• Writes User Requirement Specifications (URSs)• Supports Factory Acceptance Testing (FAT), Commissioning Qualification and Validation (CQV), and start-up activities• Serves as on-call support for process equipment• Reviews, redlines, and approves P&IDs and other technical documents as the technical authority• Leads system impact assessments and quality risk assessments for process equipment• Performs technology transfer (TT) activities related to process equipment• Supports execution of Good Manufacturing Practices (GMP) runs• Provides technical support for root cause analysis (RCA) and process deviation investigations• Leads or assists with deviations, change controls, and corrective and preventive action (CAPA) closures• Makes decisions regarding technical risk assessments for new manufacturing equipment• Provides on-floor manufacturing support for equipment issues• Provides process equipment training and consultation on topics within assigned area(s)• Participates in identifying continuous improvement projects within unit operations, in partnership with Manufacturing when applicable, to improve manufacturability, reliability, yield and cost • Supports supplier technical evaluations, risk assessments, and equipment evaluation and qualification• Conducts training and presents information to team or other stakeholders • Cross-trains on unit operations to assist team with achieving deliverables• Collaborates with other departments, such as Quality, Manufacturing, Process Science, Maintenance, and Automation• Other duties, as assigned

 

Minimum Requirements

 

• Bachelor’s degree in Chemical or Biotechnology Engineering, or another related field with 5 years of Engineering or other relevant technical experience; or • Master’s in Chemical or Biotechnology Engineering with 3 years of Engineering or other relevant technical experience• Experience in Life Science or other regulated industry • Experience with Engineering drawings and Quality Systems (e.g.,deviation management, change control, CAPA, document management system)

 

Preferred Requirements 

 

• Prior experience working in a cGMP environment or other highly regulated industry• Experience working in harvest unit operations (Centrifugation, Filtration) in a pharmaceutical or Life Science environment• Experience with mammalian cell culture processes

 

Working & Physical Conditions

 

Ability to ascend or descend ladders, scaffolding, ramps, etc.

Ability to stand for prolonged periods of time up to 120 minutes. 

Ability to sit for prolonged periods of time up to 240 minutes.

Ability to conduct activities using repetitive motions that include wrists, hands or fingers. 

Ability to operate machinery and/or power tools. 

Ability to conduct work that includes moving objects up to 33 pounds. 

Ability to bend, push or pull, reach to retrieve materials from 18" to 60" in height, and using twisting motions. 

 

Will work in warm/cold environments. 

Will work in small and/or enclosed spaces. 

Will work in heights greater than 4 feet. 

 

To all agencies: Please, no phone calls or emails to any employee of FUJIFILM about this requisition. All resumes submitted by search firms/employment agencies to any employee at FUJIFILM via-email, the internet or in any form and/or method will be deemed the sole property of FUJIFILM, unless such search firms/employment agencies were engaged by FUJIFILM for this requisition and a valid agreement with FUJIFILM is in place. In the event a candidate who was submitted outside of the FUJIFILM agency engagement process is hired, no fee or payment of any kind will be paid.

EEO Information

Fujifilm is committed to providing equal opportunities in hiring, promotion and advancement, compensation, benefits, and training regardless of nationality, age, gender, sexual orientation or gender identity, race, ethnicity, religion, political creed, ideology, national, or social origin, disability, veteran status, etc.

ADA Information

If you require reasonable accommodation in completing this application, interviewing, completing any pre-employment testing, or otherwise participating in the employee selection process, please direct your inquiries to our HR Department (FDBN_PNC@fujifilm.com).

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Average salary estimate

$105000 / YEARLY (est.)
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What You Should Know About Process Engineer 3 - Cell Culture & FATs, FUJIFILM

Are you ready to be a key player at FUJIFILM Diosynth Biotechnologies in Holly Springs? As a Process Engineer 3 - Cell Culture & FATs, you'll dive into the exciting world of biopharmaceutical manufacturing, taking on the Responsible Engineer role for the Seed Train unit operations as we gear up for commercial operations in 2025. This isn’t just any job; it’s a chance to actively contribute to groundbreaking projects that aim to revolutionize healthcare and potentially save lives. You'll work alongside a passionate team in our state-of-the-art facility, ensuring that everything runs smoothly from design to execution. Your responsibilities will include collaborating with engineering, construction, and procurement teams to ensure that projects meet our high standards for quality and efficiency. You'll review P&IDs, develop user requirements, and lead Factory Acceptance Testing and commissioning activities. With a career at FUJIFILM Diosynth, you will not only shape our internal processes but will also play a crucial role in identifying continuous improvement opportunities to enhance manufacturability and reduce costs. It’s an amazing opportunity to leverage your expertise in chemical or biotechnology engineering within a regulated environment. Plus, joining us means becoming part of a vibrant culture that fuels your passion and energizes your drive. If you're excited about pushing the boundaries of biopharmaceutical manufacturing, we can't wait to see what you can bring to our already stellar team. Join us and help create the next generation of innovative healthcare solutions!

Frequently Asked Questions (FAQs) for Process Engineer 3 - Cell Culture & FATs Role at FUJIFILM
What are the primary responsibilities of a Process Engineer 3 - Cell Culture & FATs at FUJIFILM Diosynth Biotechnologies?

As a Process Engineer 3 - Cell Culture & FATs at FUJIFILM Diosynth Biotechnologies, you will serve as the point of contact for our engineering teams, oversee the development of equipment packages, and manage the execution of Factory Acceptance Testing and commissioning processes. Your role will also include providing on-call support, conducting technology transfer activities, and ensuring compliance with Good Manufacturing Practices during production runs.

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What qualifications are necessary for a Process Engineer 3 - Cell Culture & FATs at FUJIFILM Diosynth Biotechnologies?

To qualify for the Process Engineer 3 - Cell Culture & FATs position, you should have a Bachelor’s or Master’s degree in Chemical or Biotechnology Engineering, coupled with relevant work experience in engineering within the life sciences field. Experience in cGMP environments and familiarity with process design documents such as P&IDs are also highly desirable.

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What kind of projects will a Process Engineer work on at FUJIFILM Diosynth Biotechnologies?

A Process Engineer at FUJIFILM Diosynth will work on a variety of projects related to the Galaxy project, focusing on the seed train unit operations. You will be involved in supporting commercial operations, managing small capital projects, and participating in vital technology transfers to enhance our manufacturing processes, thereby playing a significant role in advancing innovative therapeutic solutions.

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What skills are essential for a successful Process Engineer 3 - Cell Culture & FATs at FUJIFILM Diosynth Biotechnologies?

Success in the Process Engineer 3 - Cell Culture & FATs role relies on strong analytical skills, excellent communication abilities, and a knack for problem-solving. Knowledge of engineering drawings, quality systems, and regulatory compliance within the life sciences context will greatly enhance your effectiveness in this position. Additionally, hands-on experience and the ability to work collaboratively in cross-functional teams are key.

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What is the work environment like for a Process Engineer 3 - Cell Culture & FATs at FUJIFILM Diosynth Biotechnologies?

The work environment at FUJIFILM Diosynth Biotechnologies is fast-paced and collaborative, set in our cutting-edge facility in Holly Springs. You will be actively involved in diverse tasks, from working on machinery to engaging with various teams, all while adhering to safety and compliance measures. Flexibility and adaptability are crucial in this dynamic setting, as you may need to navigate between office tasks and hands-on equipment support.

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Common Interview Questions for Process Engineer 3 - Cell Culture & FATs
Can you describe your experience with cell culture processes relevant to this position?

When answering this question, highlight any specific techniques you've worked with, particularly in mammalian cell culture, and discuss your familiarity with upstream processes. Include any experiences where you positively impacted production results through your technical contributions.

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How do you ensure compliance with GMP regulations in your engineering practices?

Discuss specific examples of how you've adhered to GMP guidelines in previous roles. Mention methods you've used for documentation, process control, and training others to maintain compliance, showcasing your commitment to maintaining a high standard in manufacturing.

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What role does collaboration play in your approach to process engineering?

Explain how successfully collaborating with various departments—such as Quality Assurance, Facilities, and Manufacturing—leads to the successful execution of engineering projects. Provide examples of past projects where teamwork contributed to overcoming challenges.

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Describe a challenging project you managed and how you navigated it.

Select a project that had specific obstacles and elaborate on your strategic approach, including problem identification, stakeholder engagement, and resolution. Highlight the positive outcomes that resulted from your leadership and initiative.

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How do you keep yourself updated with the latest trends in biotechnology engineering?

Share the resources you utilize to stay informed about industry advancements, such as scientific journals, conferences, and webinars. Discuss how applying new knowledge has enhanced your engineering practice in past roles.

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What is your approach to conducting risk assessments for process equipment?

Here, outline your methodology for identifying potential risks during the engineering process. Delve into your experience with tools and techniques and how you prioritize risk mitigation strategies based on their potential impact on projects.

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How do you handle unexpected equipment failures during production?

Explain your systematic approach to troubleshooting, which may include quick root cause analysis, effective communication with the manufacturing team, and options for expedited solutions. Providing a specific example of a time you successfully resolved an issue can strengthen your answer.

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What specific software or tools do you use in process engineering?

Mention any software tools you have experience with, such as AutoCAD for drawings, statistical analysis tools for process validation, or project management software. Highlight how you use these tools to facilitate efficiency and accuracy in engineering tasks.

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Can you provide an example of a successful continuous improvement project you've led?

Detail a specific improvement project you were responsible for, including the identification of an opportunity for optimization, the steps taken, and the measurable results achieved. This showcases your initiative and capability to drive positive changes in manufacturing processes.

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What do you think is the most challenging aspect of being a Process Engineer in the biopharma industry?

Discuss challenges such as stringent regulatory compliance, the complexity of bioprocesses, or the fast-paced nature of project timelines. Share how you cope with these challenges while maintaining quality and efficiency, demonstrating your resilience in the role.

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Full-time, on-site
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March 27, 2025

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