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Mechanical Engineer, Product Engineering - job 1 of 2

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.

As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.

Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.

Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.

Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Intuitive Accessories are the interface between all aspects of the da Vinci system and enable safe and effective robot-assisted surgery. Our customers interact directly with Accessories in every surgical procedure, and they serve a critical role in customer satisfaction and patient outcomes.


The Mechanical Engineer, Product Engineering for Single-Port Accessories will provide engineering support across the product portfolio. Projects will include a mix of product improvements for cost savings and manufacturability to enable significant volume growth, along with enhancements to improve reliability and usability.

The successful candidate will thrive in a fast-paced environment, have a passion for continuous improvement, and possess the ability to bring cross-functional teams together to solve problems.  A strong sense of responsibility and ownership is required, as well as a commitment to high quality. 

•    Work within multi-disciplinary teams to design, develop, and document mechanical components and assemblies for surgical system accessories, including parts made by plastic injection molding, thermoset compression molding, and machining
•    Review and define functional requirements based on user and product-level requirements and international standards, and maintain Design History Files per regulatory and corporate requirements
•    Analyze risk of component failure (FMEA) and implement effective mitigations
•    Create and maintain product specifications (including engineering drawings) with careful consideration for critical functions and safety while designing for manufacturability and cost, in accordance with corporate operating procedures
•    Troubleshoot issues and get to root cause quickly using thorough and logical methods
•    Iterate design solutions rapidly by prototyping, testing, and analyzing using engineering principles and techniques, including computer simulation and physical models
•    Support and participate in clinical and human factors evaluations to ensure positive user experience
•    Collaborate with manufacturing and supplier engineering to facilitate transfer of designs into sustainable production
•    Establish individual goals aligned with overall project and company goals
 

Qualifications

Required Skills and Experience: 

•    Demonstrated excitement and capacity to learn and quickly analyze tough technical problems using fundamental principles, strong mechanical intuition, and persistence to pinpoint root cause of problems
•    Demonstrated ability to think at a systems level, interface between multiple design groups, and negotiate conflicting requirements
•    Passion for continuous improvement and a commitment to quality
•    Understanding concepts of design input, design output, requirement traceability, and FMEA risk analysis
•    Mechanical analysis, including statics, dynamics, and strength of materials 
•    Demonstrated ability to design for reliability and manufacturability
•    Exposure to full product development lifecycle including ideation, design, analysis, debug, verification, qualification, transfer to manufacturing, and sustaining
•    Demonstrated knowledge of materials (preferably plastics and silicone rubber) and material properties. Ability to apply knowledge of engineering materials and component selection criteria to product designs through strong concept development, analysis, hands-on prototyping, and reliability testing skills.
•    Experience designing plastic components and assemblies
•    Knowledge of component manufacturing processes (including injection molding, thermoset molding, machining, vacuum thermoforming, pad printing, laser marking, etc.)
•    Proficiency with CAD (SolidWorks strongly preferred): designing parts with complex geometry, creating assemblies, creating detailed manufacturing drawings, and analyzing designs with Finite Element Analysis (FEA) 

•    Proficiency at failure analysis, including root cause analysis techniques (e.g., fishbone, 5 Whys, etc.)
•    Fluency in ASME Y14.5 GD&T and tolerance stack analysis
•    Comfortable operating machine shop, measurement, and test equipment
•    Demonstrated ability to create and execute an engineering test plan, and proficiency at writing engineering test reports
•    Ability to communicate effectively (written and verbal) across functions, including presenting to a technical audience
•    Minimum 4 years of hardware product design experience with undergraduate degree, or minimum 2 years with graduate degree.
•    Ability to travel up to 10%

Required Education and Training:
•    Minimum BS in Mechanical Engineering required, MSME preferred.  Biomedical or other engineering discipline may be acceptable with appropriate mechanical experience.

Preferred Skills and Experience: 
•    Sense of shared responsibility and reward
•    Ability to excel in a fast-paced, high transaction, mass-production environment
•    Ability to utilize deep technical knowledge and broad expertise to achieve company objectives in creative and effective ways
•    Experience leading cross-functional meetings
•    Knowledge of sterilization methods, biocompatibility, and packaging of medical devices
•    Knowledge of additional manufacturing processes such as extrusion, blow molding, ultrasonic welding, RF welding, heat staking, and laser welding
•    Prior experience working in a regulated industry (medical device strongly preferred)
 

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

Mandatory Notices

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$105000 / YEARLY (est.)
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$90000K
$120000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Mechanical Engineer, Product Engineering, Intuitive

At Intuitive, we're on a mission to revolutionize healthcare through minimally invasive technologies, and we're looking for a passionate Mechanical Engineer for Product Engineering focusing on Single-Port Accessories in Sunnyvale, CA. In this exciting role, you'll work at the intersection of innovation and patient care, helping us enhance surgical systems that are critical for effective robot-assisted procedures. As a key team member, you'll design, develop, and document mechanical components, applying your expertise to improve our product lines while keeping user satisfaction front and center. You’ll take on significant challenges like cost optimization and manufacturability enhancements, making substantial contributions toward our goal of adopting cutting-edge solutions for healthcare challenges. Collaboration is key at Intuitive, so you'll thrive in a multi-disciplinary environment, working closely with teams to analyze risks, troubleshoot issues, and iterate designs. If you have strong mechanical intuition and a knack for solving complex technical problems, Intuitive could be your next great adventure. Your role is pivotal: you will influence user experiences, partner with manufacturers for sustainable production, and contribute to the advancement of healthcare practices. Join us, and you won't just be doing a job; you'll be making a difference in the lives of patients and healthcare professionals worldwide.

Frequently Asked Questions (FAQs) for Mechanical Engineer, Product Engineering Role at Intuitive
What are the responsibilities of a Mechanical Engineer at Intuitive?

As a Mechanical Engineer at Intuitive, your primary responsibilities will include designing, developing, and documenting mechanical components for surgical accessories. You'll work with multi-disciplinary teams to ensure that product designs meet medical standards and practical user requirements. Your role involves conducting risk analysis, troubleshooting issues, and iterating design solutions through prototyping and testing, ensuring continuous improvement in both functionality and manufacturability.

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What skills are required for the Mechanical Engineer position at Intuitive?

To be successful as a Mechanical Engineer in Product Engineering at Intuitive, you should possess strong mechanical intuition, analytical skills, and the ability to think at a systems level. Proficiency in CAD software, particularly SolidWorks, is essential, along with experience in FMEA risk analysis, designing for manufacturability, and understanding materials, particularly plastics. Effective communication skills and the ability to work collaboratively in cross-functional teams are also crucial.

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What qualifications do I need to apply for the Mechanical Engineer role at Intuitive?

The Mechanical Engineer position at Intuitive requires a minimum of a BS in Mechanical Engineering, with a Master's degree preferred. You should have at least 4 years of hardware product design experience, or 2 years with a graduate degree. Familiarity with the full product development lifecycle and exposure to medical device manufacturing processes will greatly enhance your application.

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Can you explain the work environment for a Mechanical Engineer at Intuitive?

At Intuitive, the work environment for a Mechanical Engineer is dynamic and collaborative. You will be part of a fast-paced team that values innovation and inclusivity, where engineers of diverse backgrounds come together to bring cutting-edge technologies to life. The culture promotes continuous learning and empowers team members to make significant contributions to healthcare solutions, which makes it an exhilarating place to work!

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What career growth opportunities exist for Mechanical Engineers at Intuitive?

Intuitive is committed to investing in the careers of its engineers, providing substantial opportunities for professional growth. As a Mechanical Engineer, you will have the chance to lead projects, collaborate with senior engineers, and participate in training and skill development programs. Your efforts in innovation and problem-solving could lead to advancement into leadership roles within engineering or cross-functional teams focusing on product development.

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Common Interview Questions for Mechanical Engineer, Product Engineering
Can you describe your experience with CAD software as a Mechanical Engineer?

When answering this question, focus on your proficiency with CAD tools, specifically mentioning any experience you have with SolidWorks. Discuss how you've utilized CAD in previous projects, detailing specific components you designed and how you tackled challenges related to complex geometries or assembly integration.

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What is FMEA, and how have you applied it in previous projects?

Explain that FMEA stands for Failure Mode and Effects Analysis and it's a structured approach to identifying potential failure modes in a system. Provide an example from your experience where you applied FMEA to enhance product reliability, detailing how you analyzed risks and implemented mitigations.

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How do you ensure that your designs meet safety and regulatory standards?

Detail your approach to developing designs in accordance with safety protocols and regulatory requirements. Explain the steps you take to review functional requirements and how you maintain definitive documentation like Design History Files to ensure compliance with industry standards.

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Can you provide an example of a cross-functional collaboration you participated in?

Discuss a specific project where you worked with team members from different disciplines, explaining how you contributed and facilitated discussions to bridge any gaps. Highlight the successful outcomes of the collaboration and any skills you applied in communication and negotiation to resolve conflicting requirements.

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Share your experience with materials and their properties in design.

When answering this question, highlight your knowledge of various materials, particularly plastics and their properties. Discuss how materials' characteristics influenced your design choices in past projects, relating any specific experiences where understanding materials led to enhanced product performance.

Join Rise to see the full answer
How do you prioritize multiple projects with overlapping deadlines?

Describe your approach to project management, emphasizing how you balance priorities through effective planning, delegation, and communication with team members. Mention tools or methods you use to stay organized and ensure timely delivery on all fronts.

Join Rise to see the full answer
What role does continuous improvement play in your engineering process?

Discuss your belief in continuous improvement as a vital aspect of engineering. Give examples from your experience where you made iterative improvements to designs or processes, reflecting on results achieved and lessons learned to spotlight your commitment to quality.

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Can you walk us through how you’d troubleshoot a design issue?

Outline your systematic approach to troubleshooting, detailing the steps you take to identify, analyze, and address a design issue. Include examples of methods you use, such as root cause analysis, and how you collaborate with others to resolve the issue effectively.

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What do you find most rewarding about working on medical devices?

Reflect on the unique challenges and impact of working on medical devices, sharing an example of a project that had a significant positive effect on patient outcomes or healthcare practices. Discuss how this alignment with helping people fuels your passion for engineering.

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What strategies do you use to stay updated on industry trends and technologies?

Discuss your commitment to staying current with developments in the field of mechanical engineering and medical devices. Mention how you utilize resources such as professional organizations, industry journals, or webinars to continually enhance your knowledge and skills.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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April 11, 2025

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