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Automation and Instrumentation Engineer

Job Title: Automation and Instrumentation Engineer

Location: Petersburg, VA

Job Type: Direct Hire

Salary: $80,000 - $120,000 (Depending on Experience)

 

Job Description:

The Automation & Instrumentation (A&I) Engineer is responsible for rolling mill automation, troubleshooting major failures, software backup, research, development, improvement, and testing of electrical/electronic components, equipment, and systems. This role works closely with production and maintenance personnel, as well as management, to ensure continuous operation and improvement of equipment and processes. The A&I Engineer reports to the Maintenance General Foreman.


Primary Responsibilities:
  • Lead initiatives to improve HMI based on operational needs.
  • Enhance automation stability and address system delays.
  • Identify and implement opportunities for increased throughput and improved instrumentation reliability.
  • Develop and optimize alarm reporting for operators and maintenance teams.
  • Collect, analyze, and report asset performance while implementing efficiency improvements.
  • Provide recommendations for major equipment modifications, renovations, and replacements.
  • Support planning and scheduling processes for maintenance downtime and outages.
  • Participate in failure analysis for maintenance and operational issues.
  • Assist in the development and execution of annual action planning.


Requirements:
  • Education: BS in Electronics, Networking, Automation, or Electrical Engineering, or equivalent work experience.
  • Experience: 5 years of relevant experience, with preference for steel industry background.
  • Strong knowledge of AC/DC controls and motors.
  • Experience programming PLCs in a manufacturing setting.
  • Solid understanding of computer programming and software development.
  • Ability to troubleshoot equipment problems and perform complex system tests.
  • Proficiency in MS Office, SAP, IBA, and CAD.
  • Willingness to work in both office and field settings.
  • Ability to translate operator requests into actionable automation tasks.


Desired Skills:
  • Advanced programming experience with: GE Innovation Series Controllers, Toshiba NV Controllers, RX3i Controllers, GE Genius Block I/O Networks, IBA Analytical Tools, Siemens S7/TIA
  • Commissioning systems expertise.
  • Knowledge of A/C motor tuning and high/medium voltage GE & ABB drives.
  • Familiarity with networking, including Cisco switching/router configuration.
  • Strong troubleshooting and problem-solving skills.
  • Ability to communicate effectively with operators, maintenance, and leadership teams.


Subject to a pre-employment drug test and/or background check.

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Average salary estimate

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What You Should Know About Automation and Instrumentation Engineer, Qualdoc

Are you ready to step into a pivotal role as an Automation and Instrumentation Engineer in Petersburg, VA? At our thriving company, we believe in empowering our employees to drive innovation and improving our processes. As an A&I Engineer, you will take the lead in rolling mill automation, troubleshooting major failures, and ensuring that our cutting-edge electrical and electronic systems are running at peak performance. You’ll work alongside production teams and maintenance personnel to monitor and enhance the operational efficiency of our equipment. Your expertise will directly influence our projects as you enhance HMI functionality, streamline automation stability, and optimize alarm reporting systems. If you’re driven by challenges and excited about improving instrumentation reliability, this position is calling your name! This is a direct hire opportunity with a competitive salary range of $80,000 - $120,000, depending on your experience. We require a BS degree in Electronics, Networking, Automation, or Electrical Engineering, along with at least 5 years of relevant experience – ideally in the steel industry. Your strong background in AC/DC controls, PLC programming, and software development will set you up for success in this role. So, if you have a knack for troubleshooting and problem-solving, and you thrive in both office and field settings, we'd love to hear from you!

Frequently Asked Questions (FAQs) for Automation and Instrumentation Engineer Role at Qualdoc
What are the main responsibilities of an Automation and Instrumentation Engineer at your company?

As an Automation and Instrumentation Engineer at our company in Petersburg, VA, you will lead initiatives to improve HMI and enhance automation stability. You will work on identifying opportunities for increased throughput, developing alarm reporting systems, and conducting failure analysis for operational issues. Additionally, you’ll have the chance to collaborate closely with production and maintenance teams to ensure continuous equipment operation.

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What qualifications are necessary for the Automation and Instrumentation Engineer position in Petersburg, VA?

To qualify for the Automation and Instrumentation Engineer role in Petersburg, VA, candidates should possess a BS degree in Electronics, Networking, Automation, or Electrical Engineering, or equivalent work experience. We expect at least 5 years of relevant experience, with a preference for those with a steel industry background. Strong knowledge of AC/DC controls, PLC programming, and troubleshooting skills are also essential.

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What software knowledge is required for the Automation and Instrumentation Engineer role?

Candidates for the Automation and Instrumentation Engineer position should be proficient in using MS Office, SAP, IBA, and CAD. Additionally, familiarity with advanced programming tools such as GE Innovation Series Controllers, Siemens S7/TIA, and networking configurations including Cisco switching is highly beneficial for this role in Petersburg, VA.

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What is the salary range for the Automation and Instrumentation Engineer position?

The Automation and Instrumentation Engineer position in Petersburg, VA, offers a competitive salary range from $80,000 to $120,000, depending on your experience. This compensation reflects our commitment to attracting top talent and rewarding expertise in the field.

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What troubleshooting skills are needed for the Automation and Instrumentation Engineer role?

The Automation and Instrumentation Engineer should have strong troubleshooting skills to diagnose equipment problems effectively. This includes performing complex system tests, translating operator requests into actionable tasks, and providing solutions for operational challenges. Your ability to communicate effectively with teams will greatly support your troubleshooting efforts.

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Common Interview Questions for Automation and Instrumentation Engineer
Can you explain your experience with PLC programming in a manufacturing environment?

In your response, focus on specific examples where you successfully programmed PLCs, detailing the systems you worked with and the outcomes of those projects. Highlight your understanding of logic and how it applies to automation processes.

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What are some strategies you employ for troubleshooting automation systems?

Discuss your methodical approach to troubleshooting, such as starting from basic checks to complex system tests. Mention any tools or software you use to assist in your troubleshooting process and how you document your findings.

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Describe your experience with HMI enhancements and the impact they had.

Share specific instances of HMI enhancements you've led or contributed to, focusing on the challenges faced and the results. Highlight how these improvements helped optimize operations and facilitated operator efficiency.

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How do you prioritize tasks when managing multiple projects?

Explain your prioritization process, which might include assessing project deadlines, resource availability, and business impact. Provide examples of how you managed competing priorities successfully in the past.

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Can you tell us about a time you implemented a process improvement? What was the outcome?

Use the STAR method to structure your answer. Describe the situation, the task at hand, the action you took to implement improvements, and the measurable outcome of those actions.

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What kind of experience do you have with software development in the context of automation?

Talk about specific software development projects you've worked on, what programming languages you used, and how these efforts contributed to more effective automation solutions.

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How do you approach teamwork when collaborating with production and maintenance teams?

Highlight your communication skills and adaptability when working across different teams. Mention a specific collaboration example that led to successful problem-solving or project completion.

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What is the importance of alarm reporting in industrial automation?

Discuss how effective alarm reporting can enhance operator response times, improve safety, and reduce downtime. Provide examples of how you’ve developed or optimized alarm reporting in the past.

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Describe a complex instrumentation problem you solved. What steps did you take?

Outline the issue, your analytical approach to solving it, and the final resolution. Highlight any tools you used and how your solution improved operations thereafter.

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What trends do you see in automation and instrumentation that could impact our company?

Stay updated with industry trends, such as advancements in AI within automation, IIoT solutions, or new programming methodologies. Discuss how you believe these trends could influence productivity and innovation in your company.

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Full-time, on-site
DATE POSTED
March 18, 2025

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