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New Product Development Engineer

Job Requirements

Why work for us? Alkegen brings together two of the world’s leading specialty materials companies to create one new, innovation-driven leader focused on battery technologies, filtration media, and specialty insulation and sealing materials. Through global reach and breakthrough inventions, we’re delivering products that enable the world to breathe easier, live greener, and go further than ever before.  

With over 60 manufacturing facilities with a global workforce of over 9,000 of the industry’s most experienced talent, including insulation and filtration experts, Alkegen is uniquely positioned to help customers impact the environment in meaningful ways. 

Alkegen offers a range of dynamic career opportunities with globe-spanning reach. From production operators to engineers, technicians to specialists, sales to leadership, we’re always looking for top talent ready to bring their best.  Come grow with us!  

Summary

The R&D New Product Development Engineer is a position focused on new materials and processes to facilitate fast-paced growth initiatives of the Company. This position focuses on materials and processes related to cement-bonded, chemically bonded & phos bonded hard refractories used in the aluminum, power generation, chemical processing and petroleum industries.  Additionally, the R&D New Product Development Engineer will improve upon existing materials through innovative use of new and/or alternate raw materials.

Duties and responsibilities

  • Development of new materials and Products in growth-oriented, fast paced development environment.
  • Collaborate with broad range of technical expertise throughout the company
  • Improve upon existing materials and products.
  • Laboratory testing and evaluation of raw materials and refractory systems to ensure new products meet or exceed target characteristics
  • Failure analysis – be a technical resource for material related failures
  • Establish and maintain development project timelines and status updates
  • Provide technical support and assist with scale up of new materials & processes into manufacturing
  • Qualify new and/or alternate raw materials for existing formulations
  • Participate in cross-functional initiatives as required
  • Technical resource to Sales, Engineering and Operations
  • Other duties as assigned

Qualifications

Minimum Qualifications include:

  • BS in Ceramic Engineering, Materials Engineering, or Chemistry
  • Proven track record in fast-paced, innovative development environment
  • At least 2 years of experience in related role within a manufacturing company
  • Proficient in MS Office applications & virtual meeting environments (Teams, Zoom, etc.)
  • Proficient in laboratory testing methods and equipment
  • Experienced working in cross-functional and cross-site teams and working as an individual contributor
  • A background as a problem-solver

Preferred qualifications include:

  • MS in Ceramic Engineering, Materials Engineering, or Chemistry
  • Proven track record in fast-paced, innovative development environment
  • Demonstrated experience in hard refractories
  • Experience in DOE (Design of Experiments)
  • Has knowledge in data-driven process control or basic SPC discipline
  • Familiarity with data acquisition methods and software

Other Duties:

All other duties as assigned. This job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job.  Duties, responsibilities and activities may change at any time or without notice.

At Alkegen, we strive every day to help people – ALL PEOPLE – breathe easier, live greener and go further than ever before. We believe that diversity and inclusion is central to this mission and to our impact. Our diverse and inclusive culture drives our growth & innovation and we nurture it by actively embracing our differences and using our varied perspectives to solve the complex challenges facing our changing and diverse world.

Employment selection and related decisions are made without regard to sex, race, ethnicity, nation of origin, religion, color, gender identity and expression, age, disability, education, opinions, culture, languages spoken, veteran’s status, or any other protected class.


 

Average salary estimate

$80000 / YEARLY (est.)
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$90000K

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What You Should Know About New Product Development Engineer, Alkegen

Alkegen is on the lookout for a passionate and innovative New Product Development Engineer to join our dynamic team in Stellar Michigan! In this role, you’ll be at the forefront of developing groundbreaking materials and processes that support our ambitious growth initiatives in the aluminum, power generation, chemical processing, and petroleum industries. Imagine working collaboratively with a wide range of experts, where your ideas will contribute directly to the development of cement-bonded, chemically bonded, and phos bonded hard refractories. This position isn't just about creating new products; it’s also about refining existing materials, conducting laboratory testing, and ensuring our new products exceed performance expectations. If you have a strong background in ceramic or materials engineering and enjoy the challenges of a fast-paced environment, then this is the perfect opportunity for you! As a key player here at Alkegen, you'll help us pave the way for sustainability and innovation, all while working in an inclusive and collaborative culture. With your expertise, you will tackle technical challenges, assist in scaling up materials for manufacturing, and serve as a resource for our sales, engineering, and operations teams. Ready to make a meaningful impact and grow with us? We can’t wait to see what you bring to the table!

Frequently Asked Questions (FAQs) for New Product Development Engineer Role at Alkegen
What are the responsibilities of a New Product Development Engineer at Alkegen?

As a New Product Development Engineer at Alkegen, your main responsibilities include developing new materials within a fast-paced environment, improving existing products, conducting laboratory testing, and providing technical support for scaling up new processes into manufacturing. You will also engage in failure analysis and collaborate across various technical teams.

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What qualifications do I need to become a New Product Development Engineer at Alkegen?

To apply for the New Product Development Engineer position at Alkegen, a minimum qualification of a Bachelor’s degree in Ceramic Engineering, Materials Engineering, or Chemistry is required. Additionally, you should have at least 2 years of relevant experience in a manufacturing role and proficiency in laboratory testing methods.

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Is experience with hard refractories necessary for the New Product Development Engineer role at Alkegen?

Yes, while not mandatory, having experience with hard refractories is preferred for the New Product Development Engineer position at Alkegen. This background will enhance your ability to innovate within this specialized field and contribute effectively to the team.

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What type of work environment can a New Product Development Engineer expect at Alkegen?

A New Product Development Engineer at Alkegen can expect a collaborative, inclusive, and fast-paced work environment. You will work closely with various experts across the company, fostering a culture of innovation while handling significant technical challenges.

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What role does technical support play in the New Product Development Engineer position at Alkegen?

Technical support is a vital component of the New Product Development Engineer's role at Alkegen. You will assist with the scale-up of new materials into manufacturing and serve as a resource for sales, engineering, and operations teams, ensuring they have the necessary information to succeed in their initiatives.

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Common Interview Questions for New Product Development Engineer
Can you describe a project where you developed a new material or process?

In responding to this question, detail a specific project where you played a significant role in developing a new material. Mention the challenges you faced, your approach, and the impact your contributions had on the project outcome.

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How do you prioritize tasks in a fast-paced development environment?

Highlight your organizational skills and provide examples of how you have effectively prioritized tasks in the past. Discuss tools or methods you use to manage multiple projects simultaneously.

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What laboratory testing methods are you familiar with?

Outline the laboratory testing methods you have experience with, particularly those relevant to refractory materials. Be sure to explain how you have applied these methods to ensure product quality or performance.

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Describe a time when you had to perform failure analysis. What was your approach?

Share a specific example of a failure analysis you undertook, detailing your thought process and the steps you implemented. Emphasize your problem-solving skills and how your analysis led to improvements.

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How would you go about qualifying new raw materials for existing formulations?

Explain your methodology for qualifying new raw materials, including any criteria or testing protocols you would employ. This showcases your analytical thinking and thorough understanding of material science.

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Can you give an example of how you worked in a cross-functional team?

Give a detailed account of a situation where you successfully collaborated with a cross-functional team. Emphasize your communication skills and how you contributed to the team's overall goals.

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What experience do you have with design of experiments (DOE)?

Discuss your familiarity with DOE concepts and any practical application you have in planning and evaluating experiments. Give specific examples to illustrate your understanding and experience.

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How do you incorporate data-driven decision-making into your work?

Talk about your experience with data-driven processes, emphasizing how you analyze data to inform decisions. Reference specific tools or software you have used to make impactful decisions.

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What motivates you to work in new product development?

Convey your passion for innovation and how you enjoy the challenge of creating new solutions in dynamic environments. Share experiences that inspired your career path in product development.

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Where do you see the future of refractory materials heading, and how do you plan to contribute?

Reflect on the trends you see in the refractory materials industry and express your vision for the future. Share how you aim to stay updated and innovate within this rapidly evolving field.

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EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
April 1, 2025

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