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Manufacturing Engineer - NPI - Weekend Shift

About Commonwealth Fusion Systems: 


Commonwealth Fusion Systems is on a mission to deliver the urgent transition to fusion energy.


Combining decades of research, top talent and new technologies, we’re designing and building commercially viable fusion power plants. And working with policymakers and suppliers to build the energy industry of the future. 


We’re in the best position to make it happen. Since 2018, we’ve raised over $2 billion in capital – more than any other fusion energy company in the U.S.


Now we’re looking for more thinkers, doers, builders, and makers to join us. People who’ll bring new perspectives, solve tough problems, and thrive as part of a team. 


If that’s you and this role fits, we want to hear from you.


Join the power movement as a Manufacturing Engineer - NPI


As a Manufacturing Engineer at CFS, you will play a crucial role in transitioning new products from development to full-scale production. You will work closely with cross-functional teams, including product design, quality assurance, supply chain, and production, to ensure the introduction of new products to manufacturing. The ideal candidate has a strong engineering background, excellent problem-solving skills, and experience with moving products from R&D into manufacturing.


Hours: 6:00 am - 6:00 pm

Work 3 weekend days


What you'll do:
  • Collaborate with product design and development teams to develop and understand product specifications, requirements, and manufacturing challenges
  • Develop, implement, and qualify manufacturing processes for new products, ensuring they meet quality, cost, and production rate targets
  • Design and optimize production layouts, tooling, and fixtures to support efficient manufacturing
  • Conduct Design for Manufacturing (DFM) and Design for Assembly (DFA) analysis to improve product design
  • Create and maintain process documentation, including work instructions, process flow diagrams, pFMEA’s, and standard operating procedures (SOPs)
  • Coordinate with the supply chain and planning teams to source components and materials, ensuring timely delivery and compliance with quality standards
  • Develop, monitor and analyze manufacturing performance metrics to identify and implement continuous improvement opportunities
  • Provide hands-on training and support to production personnel on work instructions, processes, equipment, and best practices
  • Troubleshoot and resolve production and quality issues, collaborating with relevant teams to ensure timely resolution
  • Ensure compliance with safety regulations and quality standards


What we’re looking for:
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field
  • 5+ years of experience in manufacturing engineering, with experience transitioning products from R&D to manufacturing
  • Experience with Lean Manufacturing, Six Sigma, or other process improvement methodologies
  • Excellent communication and interpersonal skills, with the ability to work effectively in cross-functional teams
  • Strong analytical and problem-solving skills, with a detail-oriented approach
  • Ability to work in a fast-paced, dynamic environment and manage multiple priorities


Bonus points for:
  • Experience with magnets, thermo-mechanical assemblies, machining, welding, and/or vacuum systems
  • Experience with the application of Lean and/or Six Sigma methodologies
  • Experience writing and developing equipment specifications and maintenance plan
  • Experience with CAD software
  • Proficiency in work instruction writing, material planning, process mapping, and capacity modeling
  • Ability to read and understand technical drawings, incl. GD&T and tolerance stack-ups
  • High self-motivation and drive to execute quickly with excellent troubleshooting/ problem-solving skills 


Must-have Requirements:
  • Ability to lift up to 50 lbs occasionally
  • Perform activities such as typing, standing, stooping, and sitting, for extended periods of time
  • Dedication to safety to mitigate hazards that may include heat, cold, noise, fumes, strong magnets, lead, high voltage, and cryogenics
  • Willingness to occasionally travel or work required nights/weekends/on-call


#LI-Onsite


At CFS, we excel in fast-paced environments, driven by our values of integrity, execution, impact, and self-critique. As we grow, we’re eager to bring on mission-driven folks who offer diverse perspectives and fresh ways to tackle challenges.


We value diversity deeply and are proud to be an equal opportunity employer by choice. We consider all qualified applicants equally, regardless of race, color, national origin, ancestry, citizenship status, protected veteran status, religion, physical or mental disability, marital status, sex, sexual orientation, gender identity or expression, age, or any other basis protected by law.

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Full-time, on-site
DATE POSTED
November 26, 2024

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What You Should Know About Manufacturing Engineer - NPI - Weekend Shift, Commonwealth Fusion Systems

At Commonwealth Fusion Systems, we're on the cutting edge of fusion energy and looking for a passionate Manufacturing Engineer - NPI to join our weekend shift in Devens, MA. Imagine being a key player in the transition of groundbreaking new products from idea to full-scale production! Your engineering background and problem-solving prowess will allow you to collaborate with talented teams across product design, quality assurance, supply chain, and manufacturing. You will step right into the action, developing and qualifying processes that guarantee our new products meet top-notch quality and efficiency standards. This isn't just about following established procedures; it’s about optimizing production layouts, tooling, and fixtures, enhancing the Manufacturing design itself through Design for Manufacturing (DFM) and Design for Assembly (DFA) analyses. You’ll also be supporting production personnel with hands-on training and troubleshooting, ensuring a smooth workflow as we all strive towards our mission. Plus, working three weekends gives you the freedom during the week to balance work and personal life! If you're ready to tackle exciting challenges in a fast-paced environment while contributing to the future of energy, we can't wait to hear from you. Join us at CFS, and let's power the movement together!

Frequently Asked Questions (FAQs) for Manufacturing Engineer - NPI - Weekend Shift Role at Commonwealth Fusion Systems
What does a Manufacturing Engineer - NPI at Commonwealth Fusion Systems do?

As a Manufacturing Engineer - NPI at Commonwealth Fusion Systems, you'll collaborate with product design and production teams to transition new products from development to production. You'll develop manufacturing processes, support the introduction of new products, and ensure quality and efficiency in our operations.

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What qualifications do I need to apply for the Manufacturing Engineer - NPI position at Commonwealth Fusion Systems?

To apply for the Manufacturing Engineer - NPI position at Commonwealth Fusion Systems, you'll need a Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field, along with 5+ years of relevant experience in manufacturing engineering.

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What kind of environment can I expect as a Manufacturing Engineer - NPI at Commonwealth Fusion Systems?

Working as a Manufacturing Engineer - NPI at Commonwealth Fusion Systems, expect a fast-paced, dynamic environment that encourages innovation and teamwork. Our values emphasize integrity and impact, fostering a collaborative atmosphere where diverse perspectives are valued.

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Is experience with Lean Manufacturing necessary for the Manufacturing Engineer - NPI role at Commonwealth Fusion Systems?

Yes, experience with Lean Manufacturing or Six Sigma methodologies is highly beneficial for the Manufacturing Engineer - NPI role at Commonwealth Fusion Systems. These skills will help in analyzing and improving manufacturing processes, ultimately leading to better efficiency and product quality.

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What are the working hours for the Manufacturing Engineer - NPI position at Commonwealth Fusion Systems?

The working hours for the Manufacturing Engineer - NPI position at Commonwealth Fusion Systems are from 6:00 AM to 6:00 PM over three weekend days. This schedule provides you with flexibility during the week for personal commitments without compromising your career growth.

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What skills are essential for success as a Manufacturing Engineer - NPI at Commonwealth Fusion Systems?

Essential skills for success as a Manufacturing Engineer - NPI at Commonwealth Fusion Systems include strong analytical and problem-solving abilities, excellent communication skills, and the ability to work effectively within cross-functional teams. Experience in manufacturing processes and the ability to prioritize tasks in a fast-paced environment will also contribute to your success.

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What is the company culture like at Commonwealth Fusion Systems?

At Commonwealth Fusion Systems, the company culture is built around innovation, collaboration, and inclusivity. We value diverse perspectives and aim to create a workplace that encourages growth, creativity, and teamwork. It's a place where you can make a real impact on the future of energy!

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Common Interview Questions for Manufacturing Engineer - NPI - Weekend Shift
Can you explain your experience with transitioning products from R&D to manufacturing?

In your response, focus on specific examples showcasing your role in moving a product from design to production. Discuss any methodologies you employed, challenges faced, and how you collaborated with team members across different functions.

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What Lean Manufacturing principles have you implemented in previous roles?

Share specific Lean principles you've applied, such as waste reduction or process optimization. Highlight measurable outcomes like improved efficiency or reduced cycle times to give your answer weight.

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How do you approach Design for Manufacturing (DFM) analysis?

Discuss your systematic approach to ADFM analysis, such as reviewing product designs, identifying potential manufacturing issues, and suggesting actionable improvements. Emphasize your collaboration with design teams and your analytical skills.

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What tools do you use for process documentation?

Mention specific tools or software you’ve used for process documentation, like CAD software, process flow diagrams, or quality management systems. Highlight how these tools facilitate clear communication and training.

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Tell us about a time you resolved a production issue.

Provide a concise narrative on a specific production challenge, your action plan, and the outcome. Make sure to emphasize your problem-solving skills and teamwork when sharing the experience.

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How would you handle training production personnel on new processes?

Explain your strategies for effective training, such as hands-on workshops, clear documentation, and feedback loops. Highlight the importance of ensuring that the team feels confident in implementing new methods.

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What strategies do you use for continuous improvement in manufacturing processes?

Discuss specific techniques, such as monitoring performance metrics, conducting root cause analyses, or implementing Kaizen workshops. Providing examples of successful improvements from your past experiences will enhance your answer.

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Describe your experience with process mapping.

Detail your approach to process mapping, including tools you’ve used and how you ensure clarity and accuracy. Mention how this practice has helped identify bottlenecks or inefficiencies in previous projects.

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What safety standards are important in manufacturing, and how do you ensure compliance?

Talk about key safety standards relevant to manufacturing, such as OSHA regulations, and share your experience with training, audits, and maintaining a culture of safety awareness within your teams.

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What motivates you in your work as a Manufacturing Engineer?

Reflect on your personal motivations, such as contributing to innovation, solving complex problems, or being part of a team working toward a significant goal like sustainable energy solutions.

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