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Process Engineer

Job Description

The Project-Process Engineer is responsible for understanding the processes and technical activities in a continuously running production environment to implement, improve, and assist in troubleshooting equipment and processes in multiple plants. This position supports the Division in the direction and selection of equipment through supporting Project Engineers as well as managing projects of their own.

The Project Management requires plans, schedules, conducts, and coordinates assigned engineering work; monitors work for compliance to applicable codes, accepted engineering practices, and standards; ensures effective communication and coordination on assigned projects between all disciplines and all other project participates. Responsible and accountable to ensure that all assigned project resource personnel are coordinating their activities with other project participants and that the requirements of the contract are successfully satisfied. Not responsible to ensure the technical accuracy of specific design details in areas where not qualified: However, expected to have sufficient technical knowledge and awareness of details to be able to recognize when technical problems are developing in the various disciplines, and to initiate appropriate corrective actions.

The Process Management requires understanding basic PLC ladder logic (majority Allen-Bradley based), digital and analog inputs and outputs, machine based ethernet communication, integrating disparate equipment, and understanding the bigger picture of how components communicate with each other. May be called upon to help Maintenance troubleshoot drives, PLCs, cards, and ethernet signals. Must be comfortable making decisions for how machinery must be specified and work with other engineers to drive to an efficient and effective processing environment through implementation, improvement, and developing new processes.

DUTIES AND RESPONSIBILITIES

  • Define and drive machinery design and specification towards a standardized platform
  • Understand PLC based integration, communication, and control to implement, improve, and troubleshoot
  • Understand analog and digital Input/Output controls as well as integrating with drives, thermocouple cards, and signal converters
  • Design/direct/manage projects (as assigned) to include capital budget development, capital budget maintenance, and expense reduction projects
  • Coordination and checking of engineering deliverables, includes creating project engineering schedules and forecasts; Monthly project status reports and change orders
  • Accountable for the successful completion of engineering projects
  • Requires extensive regular contact with assigned project clients or plants
  • Assist in the preparation of engineering project proposals
  • Budget monitoring and trend tracking
  • Participating in contractor meetings and resolving manufacturing/engineering and management project issues
  • Design/develop cost reduction projects, for plants and corporate, including follow-up and involvement from conception to completion
  • Facilitate the design, purchase, and implementation of machinery and equipment for manufacturing processes, as well as coordinate projects and improvements with plants
  • Using management skills, establish relationships with vendors to keep equipment updated and current with latest technology and improvements
  • Prepare reports and paperwork as needed to communicate properly all projects with management and other interested parties to include plants and vendors where applicable
  • Work to assure compliance with governmental rules, codes, standards, regulations, and with industry standards. (e.g. OSHA, EPA, RCRA, UST’s, CERCLA, SARA, DOT, and other as applicable)
  • Develop programs and plans for long range needs of plants in line with corporate requirements and needs
  • Create presentations as needed or assigned to properly communicate project information
  • Develop process and project documentation to include capability studies, flow analysis, project charts, blueprints, CPM charts, equipment layouts, Pareto analysis, cost reduction studies, and others as assigned or appropriate
  • Assist R&D efforts to implement new products or process into production for improvements and/or competitive advantage
  • Participate in corporate business unit (as applicable) and plant efforts to maintain safe and orderly work environments. Work with plant (or across business unit as appropriate) to foster and develop teamwork in our efforts to be productive and competitive
  • Assist plants and vendors with equipment design improvements
  • Establish project goals, budgets, and timelines
  • As appropriate or assigned, may assume environmental responsibility to include air permit, storm water permit, hazardous waste compliance and SARA, etc. and submission of required reports. Will also conduct related training as required
  • Performs other duties as assigned

Qualifications

  • Bachelor’s degree in related engineering or related discipline
  • Project Management, process technology/engineering or related discipline or equivalent combination of experience and education
  • Five to eight years experience in engineering discipline in corporate and plant settings with a solid, demonstrated record of achievement
    • Relevant plant operations or technical experience will also be considered
    • Experience in plastics manufacturing preferred
  • Experience with SolidWorks OR AutoCAD required
  • Effective verbal and written communication skills
  • Ability to work with multiple discipline projects, managing time and prioritize work accordingly
  • Proficiency with personal computers, including Microsoft Suite
  • Knowledge of PLC and HMI programming including AB RSLogixs and Wonderware software preferred
  • Automation knowledge and experience highly desired

Additional Information

Why work for Cornerstone Building Brands?

Our teams are at the heart of our purpose to positively contribute to the communities where we live, work and play. Full-time* team members receive** medical, dental and vision benefits starting day 1. Other benefits include PTO, paid holidays, FSA, life insurance, LTD, STD, 401k, EAP, discount programs, tuition reimbursement, training, and professional development. You can also join one of our Employee Resource Groups which help support our commitment to providing a diverse and inclusive work environment.

*Full-time is defined as regularly working 30+ hours per week. **Union programs may vary depending on the collective bargaining agreement.

All your information will be kept confidential according to EEO guidelines.

Cornerstone Building Brands is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status and will not be discriminated against on the basis of disability. You can find the Equal Employment Opportunity Poster here. You can also view Your Right to Work Poster here along with This Organizations Participation in E-Verify Poster here. If you'd like to view a copy of the company's affirmative action plan or policy statement, please contact Human Resources at 281-897-7788 or [email protected]. If you have a disability and you believe that you need a reasonable accommodation in order to search for a job opening or to submit an online application, please contact Human Resources at 281-897-7788 or [email protected]. This email is used exclusively to assist disabled job seekers whose disability prevents them from being able to apply online. Only emails received for this purpose will be returned. Messages left for other purposes, such as following up on an application or technical issues not related to a disability, will not receive a response.

California Consumer Privacy Act (CCPA) of 2018

Must be at least 18 years of age to apply.

Notice of Recruitment Fraud
We have been made aware of multiple scams whereby unauthorized individuals are using Cornerstone Building Brand's name and logo to solicit potential job-seekers for employment. In some cases, job-seekers are being contacted directly, both by phone and e-mail. In other instances, these unauthorized individuals are placing advertisements for fake positions with both legitimate websites and fabricated ones. These individuals are typically promising high-paying jobs with the requirement that the job-seeker send money to pay for things such as visa applications or processing fees. Please be advised that Cornerstone Building Brands will never ask potential job-seekers for any sort of advance payment or bank account information as part of the recruiting or hiring process.

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CEO of Cornerstone Building Brands
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Average salary estimate

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What You Should Know About Process Engineer, Cornerstone Building Brands

Are you ready to dive into the exciting world of manufacturing as a Process Engineer at Cornerstone Building Brands in Sidney, OH? In this pivotal role, you’ll be taking on the challenge of understanding and improving our production processes across multiple plants. You’ll collaborate with project engineers and take the reins on your own projects, managing everything from planning and scheduling to ensuring compliance with engineering practices and standards. We’re looking for someone who’s not afraid to roll up their sleeves and troubleshoot equipment while integrating advanced technology like PLCs and machine-based ethernet communication. You’ll have the chance to define and drive machinery design, work closely with maintenance teams to solve issues, and initiate impactful cost reduction projects. Your input will be invaluable as you facilitate the design, purchase, and implementation of machinery while monitoring budgets and project timelines. With a focus on teamwork and communication, you’ll establish relationships with vendors and keep our equipment at the cutting edge. If you have a passion for engineering, a strong background in manufacturing systems, and a bachelor’s degree in a related field, we invite you to join our dynamic team. Experience in plastics manufacturing and proficiency with SolidWorks or AutoCAD will give you a competitive advantage. So, if you’re ready to make a tangible impact while enjoying a supportive workplace that prioritizes growth and community, Cornerstone Building Brands is the place for you!

Frequently Asked Questions (FAQs) for Process Engineer Role at Cornerstone Building Brands
What are the primary responsibilities of a Process Engineer at Cornerstone Building Brands?

As a Process Engineer at Cornerstone Building Brands, your main responsibilities will include overseeing project management duties, troubleshooting production equipment, and driving machinery design and specifications. You will also be in charge of coordinating engineering deliverables, maintaining project budgets, and enhancing manufacturing processes through effective communication and collaboration with various stakeholders.

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What qualifications are necessary to apply for the Process Engineer position at Cornerstone Building Brands?

To apply for the Process Engineer role at Cornerstone Building Brands, candidates need a bachelor’s degree in an engineering discipline or a related field. Additionally, five to eight years of experience in engineering within corporate and plant environments is preferred, alongside proficiency in SolidWorks or AutoCAD and knowledge of PLC programming.

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What should I expect in terms of career development as a Process Engineer with Cornerstone Building Brands?

Cornerstone Building Brands values growth and development, offering training and professional development opportunities for Process Engineers. As you progress in your career, you can expect to take on more complex projects, participate in cross-functional teams, and potentially move into leadership positions within our organization.

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How does Cornerstone Building Brands promote teamwork for Process Engineers?

At Cornerstone Building Brands, teamwork is essential. As a Process Engineer, you will collaborate with various departments, including maintenance and project management, and participate in contractor meetings. The company fosters an inclusive environment that encourages communication and supports team efforts to achieve shared goals.

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What technologies should a Process Engineer be familiar with at Cornerstone Building Brands?

A Process Engineer at Cornerstone Building Brands should be well-versed in PLC ladder logic, ethernet communication, and various machine integrations. Familiarity with digital and analog I/O controls is also essential, as well as experience with advanced design and engineering software like SolidWorks or AutoCAD.

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Common Interview Questions for Process Engineer
Can you describe your experience with project management as a Process Engineer?

When answering this question, provide specific examples of past projects you've managed, highlighting your role in planning, budgeting, and delivering results. Discuss any challenges you faced and how you successfully navigated them, emphasizing your ability to coordinate with various teams.

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How do you approach troubleshooting production equipment?

In your response, explain your methodical approach to troubleshooting. Discuss the tools and techniques you use to identify problems, your experience with similar issues, and how you involve relevant team members to resolve equipment failures effectively.

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What is your experience with PLC and HMI programming?

Share your hands-on experience with PLC and HMI programming languages, particularly with Allen-Bradley systems if applicable. Highlight specific projects where you implemented these technologies and the efficiency improvements that resulted.

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How do you ensure compliance with safety and environmental regulations in your engineering projects?

Highlight your knowledge of safety and environmental codes, such as OSHA and EPA regulations. Discuss how you integrate these considerations into your project planning from the start, and specific examples where you've improved compliance in past roles.

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Can you explain how you foster relationships with vendors and other stakeholders?

Emphasize your communication skills and your proactive approach to building vendor relationships. Discuss how maintaining open lines of communication has helped resolve issues and innovate solutions in your previous roles.

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What methods do you use for effective budget management?

Talk about specific budgeting strategies you have used, such as tracking expenses or forecasting project costs to maintain budget compliance. Discuss any software or tools that aid your budgeting process and share examples of successful projects delivered within budget.

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Describe a time you had to drive process improvements in a manufacturing setting.

Use the STAR method to outline the Situation, Task, Action, and Result of a significant process improvement project. Share metrics or outcomes that demonstrate the impact of your initiatives.

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How do you prioritize tasks and manage time effectively on multiple projects?

Describe your time management techniques, such as using project management tools or prioritizing tasks based on urgency and impact. Provide examples of juggling simultaneous projects and meeting deadlines without sacrificing quality.

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What role does teamwork play in your engineering process?

Explain your belief in the importance of collaboration and how it enhances engineering projects. Share examples of cross-functional collaborations and how those relationships contributed to project success.

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How do you stay current with new technologies and industry trends as a Process Engineer?

Discuss your commitment to continuous learning through workshops, online courses, seminars, or industry publications. Share how you've applied new technologies or trends in your past work to drive innovation.

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At Cornerstone Building Brands, our people are what make the difference. Through the core values, consistent behaviors and mindsets embraced by our employees, we have built a culture dedicated to understanding our customers’ needs and what matters...

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Full-time, on-site
DATE POSTED
January 7, 2025

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