Environments & Structures Test Engineer

As an Environments & Structures Test Engineer at True Anomaly, your responsibilities will include leading the design and execution of environmental tests for spacecraft components. You'll develop test setups for vibration, thermal, EMI/EMC, and TVAC situations, ensuring all spacecraft systems meet mission-critical performance standards. Collaborative work with engineering teams is essential, as you will establish test requirements and follow through with comprehensive analysis and documentation of test results.

To qualify for the Environments & Structures Test Engineer role at True Anomaly, candidates need a Bachelor’s degree in mechanical, aerospace, or electrical engineering, alongside 5-7+ years of professional experience in environmental testing. Strong hands-on expertise with vibration test equipment, thermal chambers, and TVAC systems is crucial. Familiarity with relevant industry standards such as DO-160 and MIL-STD-810 will also be highly beneficial.

True Anomaly offers a hybrid work environment, with a mix of on-site and remote work capabilities. As an Environments & Structures Test Engineer, you will spend time working in testing facilities that may have varying conditions, including high noise levels and temperature variations, reflective of real-world aerospace challenges. This dynamic setting provides an engaging atmosphere for testing critical spacecraft technologies.

At True Anomaly, an Environments & Structures Test Engineer can expect ample opportunities for career growth and professional development. The fast-paced nature of our projects allows for rapid integration of new technologies and methodologies, enabling engineers to expand their skill sets and take on increasingly significant roles in spacecraft development. Our commitment to diversity and collaboration further enhances personal and career growth trajectories within the company.

Preferred skills for the Environments & Structures Test Engineer position at True Anomaly include experience with test automation and the integration of automated systems for environmental testing. Candidates with hands-on experience in data acquisition systems and failure analysis will stand out. Additionally, familiarity with finite element analysis (FEA) for structural validation and certifications in relevant testing fields will enhance your profile.

When designing an environmental test plan for a spacecraft component, start by thoroughly understanding the component's operational requirements and the environment it will encounter during launch and spaceflight. Collaborate with the engineering team to define the necessary tests—such as thermal, vibration, and EMI/EMC tests. Outline your approach by detailing the test environments, schedules, and specific methodologies that will ensure the component's reliability under expected conditions.

I have substantial hands-on experience with both vibration and thermal testing equipment, including vibration test rigs and thermal chambers. I utilize these machines for validating spacecraft components by simulating the conditions they will face during launch and operation. My approach includes meticulously setting up equipment, performing tests according to established standards, and ensuring results are compliant with all mission requirements.

I once encountered an unexpected failure in a thermal vacuum test where the component went out of specifications. I led a root cause analysis by examining the test setup and reviewing test conditions. Collaborating with cross-functional teams, we identified a calibration issue with one of the sensors. I then ensured the sensor was recalibrated and reran the tests, which confirmed the component's performance metrics.

To analyze and report test results, I utilize data acquisition systems to collect comprehensive readings during tests. Post-testing, I apply statistical analysis methods to identify performance trends and deviations. I compile detailed reports documenting methodologies, results, and conclusions, ensuring they are clear and meet both internal and external standards for compliance and review.

I stay updated with the latest advancements in environmental testing methodologies by actively participating in industry conferences, subscribing to relevant journals, and networking with colleagues in the field. I also partake in online courses and webinars which focus on innovative testing techniques and evolving technologies relevant to aerospace.

Teamwork is crucial in my testing processes. I regularly collaborate with structural, avionics, and propulsion teams to ensure our testing aligns with various subsystem requirements. By fostering open communication, sharing insights, and integrating feedback from different specialties, we strengthen the testing outcomes and overall mission success.

I prioritize meticulous documentation of test setups and infrastructure through a comprehensive record-keeping system. I maintain detailed logs of equipment configurations, calibrations, and maintenance schedules. This documentation ensures consistency, allows for quick adjustments for future tests, and aids in regulatory compliance.

I have significant experience in EMI/EMC testing where I evaluate the electromagnetic compatibility of spacecraft components. My approach includes conducting tests to identify potential interference under various conditions, and utilizing industry standards as benchmarks for success. I ensure test setups are not only compliant but also structured to reflect real-world scenarios for accurate assessment.

To manage multiple projects effectively within strict timelines, I rely on strong organizational skills and prioritization techniques. I establish clear project milestones and utilize project management tools to track progress and allocate resources efficiently. Regular check-ins with team members also ensure alignment on tasks and help identify any potential roadblocks early.

Essential personal qualities for success as an Environments & Structures Test Engineer include attention to detail, strong analytical skills, and adaptability. In this dynamic field, being able to quickly resolve issues, maintain a collaborative spirit with teams, and continuously seek knowledge enhances the ability to contribute meaningfully to our testing and overall mission goals.