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Blending Process Engineer

Job Description

Successful candidate will become the SME for the Blending Process in 5 locations.  As SME they will be looked to for assistance in Troubleshooting, Standardization, Definition, Improvement, and Operating Procedures.  Equipment utilized in this process include PLCs, Scales, Blowers, Valves, PCs, and Feeders.  Software utilized include Allen Bradley programming software, Wonderware, and Windows Server.

May be called upon to help Maintenance troubleshoot drives, PLCs, cards, and ethernet signals.  Must be comfortable making decisions for how machinery must be specified and work with other engineers to drive to an efficient and effective processing environment through implementation, improvement, and developing new processes.

DUTIES AND RESPONSIBILITIES

  • Define and drive machinery design and specification towards a standardized platform
  • Understand PLC based integration, communication, and control to implement, improve, and troubleshoot
  • Understand AVEVA Wonderware to improve, mistake proof, and upgrade.
  • Understand analog and digital Input/Output controls as well as integrating with drives, scales, pressure sensors, and valves
  • Design/direct/manage projects (as assigned) to include capital budget development, capital budget maintenance, and expense reduction projects
  • Coordination and checking of engineering deliverables, includes creating project engineering schedules and forecasts; Monthly project status reports and change orders
  • Requires extensive regular contact with assigned project clients or plants
  • Assist in the preparation of engineering project proposals
  • Participating in contractor meetings and resolving manufacturing/engineering and management project issues
  • Design/develop cost reduction projects, for plants and corporate, including follow-up and involvement from conception to completion
  • Using management skills, establish relationships with vendors to keep equipment updated and current with latest technology and improvements
  • Prepare data analytics as needed to understand process stability, opportunity for improvement, and lessons learned
  • Work to assure compliance with governmental rules, codes, standards, regulations, and with industry standards. (e.g. OSHA, EPA, RCRA, UST’s, CERCLA, SARA, DOT, and other as applicable)
  • Develop programs and plans for long range needs of plants in line with corporate requirements and needs
  • Create presentations as needed or assigned to properly communicate process information
  • Develop process documentation to include Operating Procedures, Troubleshooting Guides, capability studies, equipment layouts, Pareto analysis, cost reduction studies, and others as assigned or appropriate
  • Assist R&D efforts to implement new processes into production for improvements and/or competitive advantage
  • Participate in corporate business unit (as applicable) and plant efforts to maintain safe and orderly work environments. Work with plant (or across business unit as appropriate) to foster and develop teamwork in our efforts to be productive and competitive
  • Assist plants and vendors with equipment design improvements and system integrations.
  • As appropriate or assigned, may assume environmental responsibility to include air permit, storm water permit, hazardous waste compliance and SARA, etc. and submission of required reports. Will also conduct related training as required
  • Performs other duties as assigned

Qualifications

  • Bachelor’s degree in related engineering or related discipline
  • Project Management, process technology/engineering or related discipline or equivalent combination of experience and education
  • Five to eight years experience in engineering discipline in corporate and plant settings with a solid, demonstrated record of achievement
    • Relevant plant operations or technical experience will also be considered
    • Experience in plastics manufacturing preferred
  • Effective verbal and written communication skills
  • Ability to work with multiple discipline projects, managing time and prioritize work accordingly
  • Proficiency with personal computers, including Microsoft Suite
  • Knowledge of PLC and HMI programming including AB RSLogixs and Wonderware software preferred
  • Automation knowledge and experience highly desired
  • Heavy travel required 30%+

Additional Information

All your information will be kept confidential according to EEO guidelines.

Cornerstone Building Brands is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status and will not be discriminated against on the basis of disability. You can find the Equal Employment Opportunity Poster here. You can also view Your Right to Work Poster here along with This Organizations Participation in E-Verify Poster here. If you'd like to view a copy of the company's affirmative action plan or policy statement, please contact Human Resources at 281-897-7788 or [email protected]. If you have a disability and you believe that you need a reasonable accommodation in order to search for a job opening or to submit an online application, please contact Human Resources at 281-897-7788 or [email protected]. This email is used exclusively to assist disabled job seekers whose disability prevents them from being able to apply online. Only emails received for this purpose will be returned. Messages left for other purposes, such as following up on an application or technical issues not related to a disability, will not receive a response.

California Consumer Privacy Act (CCPA) of 2018

Must be at least 18 years of age to apply.

Notice of Recruitment Fraud
We have been made aware of multiple scams whereby unauthorized individuals are using Cornerstone Building Brand's name and logo to solicit potential job-seekers for employment. In some cases, job-seekers are being contacted directly, both by phone and e-mail. In other instances, these unauthorized individuals are placing advertisements for fake positions with both legitimate websites and fabricated ones. These individuals are typically promising high-paying jobs with the requirement that the job-seeker send money to pay for things such as visa applications or processing fees. Please be advised that Cornerstone Building Brands will never ask potential job-seekers for any sort of advance payment or bank account information as part of the recruiting or hiring process.

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Average salary estimate

$90000 / YEARLY (est.)
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$80000K
$100000K

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What You Should Know About Blending Process Engineer, Cornerstone Building Brands

Are you an innovative Blending Process Engineer looking for an exciting new challenge? Cornerstone Building Brands in Kearney, MO, is on the lookout for a passionate individual to become a Subject Matter Expert (SME) for our Blending Process across five locations. In this dynamic role, you’ll be pivotal in troubleshooting, standardizing, defining, and improving our operating procedures. You'll delve deep into the intricacies of PLCs, scales, blowers, valves, PCs, and feeders, utilizing industry-leading software tools like Allen Bradley programming software, Wonderware, and Windows Server. Collaborating with other engineers, you’ll drive advancements in machinery specifications, ensuring our processes are efficient and competitive. This position also demands a knack for project management—you’ll design, direct, and manage various projects, keeping everything on track with budgetary considerations. Your insights will be crucial in preparing engineering proposals and participating in contractor meetings to tackle any project-related challenges. Furthermore, your extensive experience in engineering disciplines will help you ensure compliance with all relevant governmental and industry regulations. At Cornerstone Building Brands, we're committed to fostering a collaborative atmosphere where your expert knowledge can shine and lead to tangible improvements in our processes. If you’re eager to be part of a team that values creativity, teamwork, and continuous learning, we’d love to learn more about you!

Frequently Asked Questions (FAQs) for Blending Process Engineer Role at Cornerstone Building Brands
What are the key responsibilities of a Blending Process Engineer at Cornerstone Building Brands?

As a Blending Process Engineer at Cornerstone Building Brands, you will be primarily responsible for troubleshooting and improving our blending processes across multiple locations. This includes defining machinery specifications, managing projects, coordinating engineering schedules, and ensuring compliance with industry standards. You will also get involved in training, preparing engineering proposals, and developing operating procedures to foster a safe and efficient work environment.

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What qualifications are required to be a Blending Process Engineer at Cornerstone Building Brands?

To qualify for the Blending Process Engineer position at Cornerstone Building Brands, you need a Bachelor’s degree in engineering or a related discipline. Additionally, five to eight years of experience in an engineering role—preferably within a plant or corporate setting—is essential. Familiarity with PLC programming, project management, and a background in plastics manufacturing can set you apart as a candidate.

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What software and tools do Blending Process Engineers use at Cornerstone Building Brands?

In the Blending Process Engineer role at Cornerstone Building Brands, you'll utilize various software and tools including Allen Bradley programming software for PLCs, Wonderware for process automation, and standard PC applications. Having experience with digital and analog control systems, and integrating these with drives, scales, and sensors is also advantageous.

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What kind of projects will a Blending Process Engineer at Cornerstone Building Brands oversee?

As a Blending Process Engineer at Cornerstone Building Brands, you will oversee diverse projects including capital budget development, cost reduction initiatives, and operational improvement projects. You'll need to manage timelines and deliverables while ensuring effective communication among all stakeholders involved in these projects.

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What are the travel requirements for a Blending Process Engineer at Cornerstone Building Brands?

The Blending Process Engineer role at Cornerstone Building Brands entails significant responsibilities that may require substantial travel, estimated to exceed 30%. This travel is essential for collaborating with teams across different plant locations and ensuring effective implementation of the processes you design and manage.

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Common Interview Questions for Blending Process Engineer
Can you explain your experience with PLC programming relevant to the Blending Process Engineer position?

In your response, highlight specific projects where you've worked with PLC programming, detailing the software you used, any challenges faced, and how you overcame them. Mention your familiarity with Allen Bradley programming software, as well as any integration work you've conducted, to showcase your relevant skills.

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How do you prioritize your responsibilities when managing multiple engineering projects?

Discuss your approach to project management, emphasizing scheduling techniques, tools you use for tracking progress, and methods for effective communication with your teams. Sharing specific examples where prioritization led to successful project completion can strengthen your answer.

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What techniques do you employ for troubleshooting complex blending processes?

Describe your systematic approach to troubleshooting, from hypothesis formulation to testing and implementation of solutions. Incorporating examples from previous experiences where you successfully resolved issues will help illustrate your expertise.

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What strategies do you use for ensuring compliance with industry regulations?

Outline your experience with regulations such as OSHA or EPA standards, and detail the steps you take to ensure compliance in projects. Providing examples of how you've navigated challenges related to regulatory requirements will demonstrate your knowledge and diligence.

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How do you collaborate with teams to drive process improvement initiatives?

Talk about your communication style and how you leverage collaboration tools. You can mention any successful team projects where your contribution led to significant process improvements, underlining your ability to work well with others.

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Can you provide an example of a cost reduction project you managed?

Share a specific example of a cost-reduction project you led, detailing your objectives, the steps you took to analyze cost-saving opportunities, and the ultimate outcomes. This shows your competency in managing projects with fiscal impact.

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In what ways do you stay updated with emerging technologies in process engineering?

Discuss your commitment to professional development, such as attending workshops, webinars, or industry conferences. Mention any subscriptions to industry publications that keep you informed about the latest advancements in process engineering.

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How do you handle conflicts or issues that arise during project execution?

Describe a situation in which you faced a conflict and explain how you approached resolution. Be sure to highlight your negotiation skills and the importance of maintaining professional relationships during complex project phases.

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What is your experience with AVEVA Wonderware software?

Discuss any specific projects where you utilized AVEVA Wonderware software, describing your role and the impact your use of the software had on improving process efficiency or automating tasks.

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What do you think is key to fostering a safe and productive work environment?

Share your views on the importance of safety protocols, regular training, and effective communication. Illustrating your commitment to safety through past experiences can bolster your response, showing that you prioritize a positive workplace culture.

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At Cornerstone Building Brands, our people are what make the difference. Through the core values, consistent behaviors and mindsets embraced by our employees, we have built a culture dedicated to understanding our customers’ needs and what matters...

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Full-time, on-site
DATE POSTED
April 3, 2025

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