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Quality Engineer - Capital Equipment Validation

Company Description

Nemera is a world leader in the design, development, and manufacturing of drug delivery devices for the pharmaceutical, biotechnology, & generics industries. With locations worldwide, some of our services and products include eyedroppers, pumps, valves, inhalation devices, airless dispensers, and auto-injectors.

Job Description

The Quality Validation Engineer is responsible for planning, coordinating and managing through completion, assigned projects to ensure the development and production of products meets customer and internal quality deliverables. Coordinate and lead investigations regarding customer complaints. Work with Supply Chain management to evaluate and manage supplier performance. Duties and responsibilities are accomplished personally or through collaboration with other staff.

Description for Internal Candidates

Responsibilities:

  • Assists the Quality Manager in coordinating and executing objectives throughout the company in cooperation with other departments, to maximize product quality and operating system efficiency/effectiveness while minimizing cost
  • Identify and coordinate resolution of system inefficiencies that contribute to increased quality costs.
  • Coordinate and manage the execution of validations and creation of written protocols.
  • Coordinate and manage the execution of change control activities.
  • Assess results of Customer Complaint investigations and Corrective Actions for application, validity and conformance to FDA regulatory, QSR, ISO and Customer requirements.
  • Utilize CAPA problem solving techniques to reduce internal and external failures, selects sound techniques (FMEA, Design of Experiments, Cause and Effect, Flow Charts, SPC) to solve problems effectively, and assess results for application, validity and conformance to specifications.
  • Develop and analyze statistical data in relationship to assigned tasks to determine adequacy of present standards and establish proposed quality improvements, including analysis of current inspection methods and sample plans.
  • Evaluate compliance using relevant information and individual judgment to determine whether events or processes comply with specifications, operating procedures or standards.
  • Develop product specifications for existing products and assess existing specifications for accuracy and compliance.
  • Plan, coordinate, and manage assigned Supplier Quality evaluations through scheduling and auditing of suppliers.
  • Interact with suppliers and ensures mutual interpretation of specified requirements to make certain customer requirements and objectives are met.
  • Support implementation and management of quality agreements with assigned suppliers.
  • Plan, promote, perform and organize training activities for internal departments related to quality activities, including basic statistics, DOE, GR&R and Sample Plan designation.
  • Interact with customers to assure mutual interpretation of specified requirements to ensure fulfilment of customer requirements and objectives are met.
  • Assist the Quality Managers during customer audits and lead to final resolution any findings/observations resulting from the audits.
  • Assist in maintaining ISO and FDA QSR quality systems compliance.
  • Execute specific responsibilities as defined within the company quality operating system.
  • Support and maintain all policies of the company, including but not limited to applicable FDA regulatory and ISO requirements, Health and Safety Requirements and Continuous Improvement initiatives.
  • Identify and complete continuous improvement projects utilizing Six Sigma tools and methodologies.
  • Other duties as assigned.

Preferred/Required Education/Skills:

  • Bachelor’s degree in Engineering, Science or related field.
  • 3+ years' of experience in a Quality position strongly preferred.
  • Experience in the Medical Device industry strongly preferred (ISO13485)
  • Experience with technical writing, IQ/OQ/PQ is preferred
  • Experience with equipment validation is preferred
  • Experience working onsite in Manufacturing is strongly preferred
  • Excellent communication skills with the ability to understand, read, write and speak English required.
  • Must have the ability to apply advanced mathematical concepts and intermediate statistical (SPC) knowledge.
  • Six-sigma experience, training or certification preferred.
  • Intermediate level computer skills, including Microsoft Office applications required.
  •  SAP experience preferred.
  • Ability to work independently from verbal and/or written instructions required.
  • Ability to understand and articulate how individual role and responsibilities tie into Quality department function, goals and objectives

Work Environment

  • Works in a clean manufacturing environment that may include moderate noise levels and required appropriate PPE and cleanroom apparel.
  • Ability to regularly lift up to 30 lbs with repetitive movements.
  • Ability to push and pull items.
  • Ability to stand, sit, walk up to 80% of a shift.
  • Ability to travel between office and production departments as well as company buildings required.
  • Up to 25% travel required (some international)

Qualifications

  • Bachelor’s degree in Engineering, Science or related field required
  • 3+ years' of experience in a Quality position strongly preferred.
  • Experience in the Medical Device industry strongly preferred (ISO13485)
  • Experience with technical writing, IQ/OQ/PQ is preferred
  • Experience with equipment validation is preferred
  • Experience working onsite in Manufacturing is strongly preferred
  • Excellent communication skills with the ability to understand, read, write and speak English required.
  • Must have the ability to apply advanced mathematical concepts and intermediate statistical (SPC) knowledge.
  • Six-sigma experience, training or certification preferred.
  • Intermediate level computer skills, including Microsoft Office applications required.
  •  SAP experience preferred.
  • Ability to work independently from verbal and/or written instructions required.
  • Ability to understand and articulate how individual role and responsibilities tie into Quality department function, goals and objectives

Additional Information

All your information will be kept confidential according to EEO guidelines.

For US Benefits, CLICK HERE.

Nemera is an equal opportunity employer and does not discriminate against any person on the basis of race, religion, color, gender, gender identity, sexual orientation, age, national origin, disability, veteran status, or any other protected class indication. This company is required by federal law to hire only persons who can establish they are eligible to work in the United States.

Average salary estimate

$80000 / YEARLY (est.)
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$70000K
$90000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Quality Engineer - Capital Equipment Validation, Nemera

Are you ready to step into a pivotal role as a Quality Engineer at Nemera, a world leader in drug delivery devices? Located at our innovative site in Buffalo Grove, IL, you'll be at the forefront of ensuring that our products maintain the highest quality standards from development to production. As a Quality Engineer specializing in Capital Equipment Validation, your hands-on approach will involve planning and managing projects that align with both our customer expectations and regulatory requirements. You'll play a key role in investigating customer complaints, collaborating with Supply Chain Management to evaluate supplier performance, and using advanced problem-solving techniques to enhance our quality processes. Your expertise in quality systems will be vital as you manage validations, execute change control activities, and conduct in-depth analyses on inspection methods. You'll also engage with suppliers and customers to ensure mutual understanding of specifications while contributing to continuous improvement projects utilizing Six Sigma methodologies. If you have a passion for quality in the medical device industry and want to collaborate with a talented team that values innovation, then this is your opportunity to shine at Nemera. Join us and be part of an exciting journey that directly impacts health outcomes worldwide.

Frequently Asked Questions (FAQs) for Quality Engineer - Capital Equipment Validation Role at Nemera
What are the key responsibilities of a Quality Engineer at Nemera?

As a Quality Engineer at Nemera, you will coordinate and manage the execution of validations, lead customer complaint investigations, evaluate supplier performance, and support quality improvement initiatives. Your role is crucial in ensuring our products meet both customer and regulatory quality standards.

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What qualifications are needed for a Quality Engineer position at Nemera?

To be considered for the Quality Engineer role at Nemera, you need at least a Bachelor’s degree in Engineering or Science, plus 3+ years of experience in a quality position, preferably in the medical device industry. Experience with equipment validation and knowledge of ISO13485 standards are highly preferred.

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How does a Quality Engineer interact with other departments at Nemera?

A Quality Engineer at Nemera works closely with several departments, including Supply Chain and Production, to align quality objectives with operational efficiencies. This cross-functional collaboration is essential for maximizing product quality and overcoming system inefficiencies.

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What skills are important for achieving success as a Quality Engineer at Nemera?

Important skills for success as a Quality Engineer at Nemera include strong analytical skills, excellent communication abilities, proficiency with statistical tools like SPC, and the capability to apply problem-solving techniques. Six Sigma experience is also a valuable asset in this role.

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What can a Quality Engineer expect in terms of workplace environment at Nemera?

A Quality Engineer at Nemera typically works in a clean manufacturing environment, adhering to safety protocols and utilizing appropriate PPE. The role may involve moderate noise levels, and candidates should be prepared to handle physical tasks such as lifting and repetitive movements.

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Common Interview Questions for Quality Engineer - Capital Equipment Validation
How do you ensure compliance with quality standards in your verification processes?

In answering this question, emphasize your understanding of compliance standards like ISO13485 and FDA regulations. Discuss specific strategies you use to verify compliance, such as conducting audits, developing clear protocols, and regular training sessions to keep the team informed.

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Can you provide an example of how you used Six Sigma techniques to solve a quality issue?

Share a situation where you identified a quality issue and explain how you applied Six Sigma tools like DMAIC (Define, Measure, Analyze, Improve, Control) to resolve it. Focus on the outcomes and improvements achieved as a result of your actions.

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What methods do you use for effective root cause analysis?

When discussing root cause analysis, talk about specific methods you employ, such as the 5 Whys or Fishbone diagrams. Illustrate the importance of thorough investigation and how these techniques helped you uncover the root cause of past quality issues.

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Describe your experience with equipment validation.

In your response, outline any direct experience you have with equipment validation processes, such as IQ, OQ, and PQ. Provide examples that demonstrate your ability to develop validation protocols and execute successful validations in a timely and compliant manner.

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How do you approach supplier quality evaluations?

Discuss your systematic approach to evaluating suppliers, detailing steps such as scheduling audits, reviewing supplier performance data, and maintaining clear communication to ensure mutual understanding of quality specifications and expectations.

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What role does statistical analysis play in your quality assurance processes?

Explain how you utilize statistical analysis in quality assurance, including techniques like SPC and data analysis for trend monitoring. Emphasize the impact of data-driven decisions on quality improvements in past projects.

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How do you manage customer complaints effectively?

Share your structured approach to handling customer complaints, from initial documentation through investigation and resolution. Highlight the importance of keeping the customer informed and using feedback to drive continuous improvement.

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Can you talk about a successful quality improvement project you led?

Provide a detailed example of a quality improvement project where you led the initiative from start to finish. Discuss the challenges faced, the methodologies applied, and the positive impact it had on quality metrics.

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What experience do you have with quality management systems?

Detail your experience with different quality management systems, including any specific systems you have worked with. Discuss how you have contributed to maintaining compliance and improving system efficiency.

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How do you stay updated on industry regulations and standards for quality engineering?

Discuss the resources you use to stay informed about the latest industry regulations, including attending seminars, participating in webinars, and being active in professional organizations. Highlight any certifications you pursue to enhance your knowledge and credibility.

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Nemera designs, develops, and manufactures drug delivery devices. The company provides devices for ophthalmic, nasal, buccial, parenteral, dermal, and inhalation. Nemera France serves customers in France.

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Full-time, on-site
DATE POSTED
April 5, 2025

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