INJECTION MOLDING PROCESS ENGINEER

As an Injection Molding Process Engineer at Berry Global, your main responsibilities will involve developing and improving injection molding processes, tooling, and mold designs to ensure high efficiency and quality. You will work with the technical team to introduce new designs, conduct mold design reviews, provide training and oversight to technicians, and drive process improvements focusing on cycle time efficiencies and scrap reduction.

To qualify for the Injection Molding Process Engineer position at Berry Global, you should hold a B.S. degree in Mechanical, Industrial, or Plastics Engineering, along with at least three years of related experience. Practical knowledge of plastic injection molding processes, strong mechanical aptitude, and proficiency in scientific molding principles are also essential for this role.

The Injection Molding Process Engineer contributes to team collaboration at Berry Global by leading cross-functional teams, participating in process control discussions, and training staff. Your role will involve ensuring that everyone is aligned with operational goals through effective communication and by providing technical support to address any capability issues that arise during production.

As an Injection Molding Process Engineer at Berry Global, you should be familiar with various tools and technologies, including hot runner designs, automation systems, robots, and vision systems. Your knowledge of injection molding machines, resins like PP and HDPE, and scientific molding principles will be crucial in optimizing our production processes.

The work environment for an Injection Molding Process Engineer at Berry Global is dynamic and fast-paced, focused on achieving high production productivity and quality. You will be working in a production environment with moving mechanical parts, and the role may require physical mobility, including lifting up to 50 pounds. Safety is a top priority, supported by a culture that emphasizes employee wellbeing and collaboration.

In your response, emphasize specific projects you've worked on that involved the injection molding process. Include details about your role, the types of molds you designed or improved, and any challenges you overcame. This highlights your hands-on experience and your capability in this field.

Discuss your knowledge of quality assurance practices in injection molding, such as utilizing statistical process control, monitoring cycle times, and performing mold inspections. Providing examples of how you implemented quality control measures in previous roles will strengthen your answer.

Talk about your systematic approach to troubleshooting, such as identifying potential issues, gathering data, and analyzing results. Mention any specific situations where your problem-solving skills resolved issues effectively. This showcases your analytical thinking and experience in a challenging environment.

Provide concrete examples of how you’ve implemented process improvements that led to cost savings, whether through efficiency gains, material reductions, or reduced downtime. Detail the impact of those changes on overall production costs, which aligns with Berry Global’s focus on productivity.

Explain how you maintain comprehensive process documentation to ensure consistency and quality. Describe your methods for updating specifications, tracking changes, and sharing information with team members. Highlighting your organizational skills will demonstrate how you prioritize clear communication.

Share your experience with automation technologies, such as robotic arms or vision systems used in injection molding. Discuss how you've integrated these technologies into existing processes to improve efficiency and production speed.

Discuss your mentorship approach, including methods you use to impart knowledge effectively and encourage professional growth. Providing examples of specific training programs or coaching strategies you've employed will illustrate your leadership and teamwork capabilities.

Talk about utilizing industry publications, attending conferences, and participating in professional networks to stay informed on new technologies and processes. Your proactive approach to learning shows your commitment to continuous improvement.

Share your strategies for prioritizing tasks, such as assessing urgency and impact on production goals. Discuss examples of how you've successfully managed competing priorities while maintaining workflow efficiency.

Choose a significant project where you faced challenges, explain how you approached the situation, the steps you took to resolve it, and the outcomes. This will showcase your problem-solving skills and adaptability in handling complex tasks.