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Principal Mechanical Engineer - Consumables

We are seeking an innovative and highly motivated Mechanical Engineer who will contribute significantly to developing our advanced cell therapy manufacturing platform. The primary focus of this position will be the design, prototyping, production, and verification of highly complex plastic injection-molded consumable assemblies.


As a Principal Mechanical Engineer (consumables), you will be responsible for component selection, design tasks, manufacturing coordination, sterilization coordination, and initial quality assurance efforts of both individual components, and finished assemblies. Additionally, you will be required to provide in-depth analysis and CAD data to help guide important decisions during design reviews. 


This is a multidisciplinary role, and this individual will further interface across many parts of the company to develop novel products used in cell therapy and gene therapy. The successful candidate will be experienced in plastic injection molding, material selection, and component selection for complex biomedical consumable device design. This is a hands-on position.


Candidates should enjoy working in a fast-paced, mission-driven environment and be prepared to tackle a broad selection of challenges as the company grows.


Responsibilities
  • Responsible for the design, development, prototyping, and volume manufacturing of complex injection molded assemblies and high-precision mechanical components & assemblies
  • Specifying injection molding tooling with state-of-the-art capabilities: Variotherm, vacuum assist, hot runners, etc
  • Design and development of manufacturing test fixtures as required
  • Identify & interface with key component vendors (suppliers of tubing, valves, etc, that may be integrated into our consumable design)
  • Interface with R&D systems & mechanical engineering teams to negotiate designs that meet product requirements & are feasible to manufacture economically
  • Conduct design reviews and present fresh ideas, new technologies, and creative solutions to design problems
  • Show proof of concept through rapid prototyping
  • Work closely with the scientific team through the creation of verification/validation protocols (IQ, OQ, PQ) as well as successful execution, data generation, reporting, and documentation
  • Work with external companies as needed to outsource injection molding activities and manage the vendors through all phases of the projects, including user requirements, RFQ, vendor selection, and concept & design, followed by verification/validation
  • Work with external companies as needed to outsource consumable assembly and sterilization activities through all phases of the project(s)
  • Create comprehensive work instructions and manufacturing SOPs as needed 


Requirements
  • 15+ years of hands-on experience with plastic injection molding, including but not limited to component design, design optimization, mold design
  • 5+ years of experience designing and building one-time-use tubing sets or consumables for the medical or biotech industry
  • In-depth knowledge of materials science/plastics properties and metrology techniques
  • Experience with drafting engineering drawings, BOMs, and product specifications
  • Good understanding of DFM and lean manufacturing
  • Excellent verbal, written, presentation, and interpersonal skills. Strong analytical and problem-solving skills
  • Prior experience with FDA regulations and ISO, cGMP, QMS standards & with USP class VI materials
  • Knowledge and hands-on experience with machine shop tools
  • Strong proficiency with SolidWorks CAD tools
  • Work history with several successful iterations of molded components transferred successfully to volume manufacturing
  • Working knowledge of manufacturing techniques, including machining, injection molding, and bonding of consumables (ultrasonic welding, laser welding) for biotech components
  • Desire to be part of a rapidly evolving organization with compelling technology, and ready to take products and processes to the next level
  • Self-awareness, integrity, authenticity, and a growth mindset


$150,000 - $240,000 a year
Cellares total compensation package contains competitive base salaries, highly subsidized Medical, Dental, and Vision Plans, 401(k) Matching, Free EV Charging, Onsite lunches, and Stock options. All displayed pay ranges are approximate, negotiable, and location dependent.
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What You Should Know About Principal Mechanical Engineer - Consumables, Cellares

Cellares is on the lookout for a talented Principal Mechanical Engineer specializing in consumables to join our innovative team in South San Francisco, CA. If you're passionate about revolutionizing the cell therapy manufacturing platform, this role is for you! In this hands-on position, you'll play a crucial part in the design, prototyping, production, and verification of highly complex plastic injection-molded consumable assemblies. Your expertise in plastic injection molding, material selection, and component design will be essential as you oversee the entire process, from component selection to manufacturing coordination and initial quality assurance. Collaboration is key, and you'll work closely with R&D and mechanical engineering teams, sharing fresh ideas and tackling design challenges head-on. You’ll also manage relationships with vendors to ensure successful outsourcing of injection molding and assembly operations. If you're eager to innovate and thrive in a fast-paced, mission-driven environment, Cellares is the place to be! Join us in our commitment to advancing cell and gene therapy technologies and make a meaningful impact in this exciting field.

Frequently Asked Questions (FAQs) for Principal Mechanical Engineer - Consumables Role at Cellares
What are the main responsibilities of a Principal Mechanical Engineer - Consumables at Cellares?

The Principal Mechanical Engineer - Consumables at Cellares is responsible for the design, development, prototyping, and volume manufacturing of complex injection molded assemblies. This role involves specifying tooling, developing manufacturing test fixtures, and collaborating with R&D and mechanical engineering teams to create feasible product designs. A core duty also includes managing vendor relationships for injection molding and assembly processes.

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What qualifications are needed to apply for the Principal Mechanical Engineer - Consumables position at Cellares?

To apply for the Principal Mechanical Engineer - Consumables role at Cellares, candidates should have a minimum of 15 years of hands-on experience with plastic injection molding, including component design and optimization. Additionally, 5 years of experience in designing one-time-use tubing sets or consumables for the medical or biotech industry is essential, along with a strong knowledge of materials science, manufacturing techniques, and FDA regulations.

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How does the Principal Mechanical Engineer - Consumables at Cellares work with R&D teams?

At Cellares, the Principal Mechanical Engineer - Consumables collaborates closely with R&D teams to align on product requirements, utilizing their expertise in mechanical design to address any challenges that arise. This multidisciplinary interaction ensures that innovative ideas are effectively transformed into practical designs that meet stringent industry standards.

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What skills are essential for success in the Principal Mechanical Engineer - Consumables role at Cellares?

Essential skills for the Principal Mechanical Engineer - Consumables at Cellares include strong analytical and problem-solving abilities, excellent communication skills, and proficient knowledge of SolidWorks CAD tools. Furthermore, a deep understanding of design for manufacturability (DFM), lean manufacturing principles, and experience with machining and bonding techniques are also critical for success in this dynamic position.

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What can candidates expect from the work environment in the Principal Mechanical Engineer - Consumables position at Cellares?

Candidates can expect a fast-paced, mission-driven work environment at Cellares, where teamwork and innovation are at the forefront. The culture emphasizes collaboration, open communication, and a commitment to advancing technology in cell and gene therapy, providing opportunities to tackle diverse challenges as the organization grows.

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Common Interview Questions for Principal Mechanical Engineer - Consumables
What experience do you have with plastic injection molding in the medical field?

In answering this question, discuss specific projects where you applied your expertise in plastic injection molding, focusing on your role in the product development process, the types of consumables you worked on, and any challenges you successfully navigated.

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Can you describe a time when you had to collaborate with cross-functional teams?

Provide an example where collaboration was key to the project’s success. Highlight your communication skills and your ability to integrate feedback from different stakeholders, such as R&D and manufacturing teams, to achieve a common goal.

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How do you approach design reviews and feedback?

Detail your methods for conducting design reviews, emphasizing the importance of constructive feedback. Illustrate your responsiveness to critique by sharing a specific instance where feedback led to design improvements.

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What steps do you take to ensure compliance with FDA regulations?

Answer this by discussing your familiarity with FDA regulations and quality systems. Provide examples of how you incorporate compliance checks throughout the design and development process, demonstrating your commitment to quality assurance.

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What strategies do you use for vendor management and outsourcing production?

Explain your approach to vendor management by discussing how you assess vendor capabilities, maintain communication channels, and monitor the production process to ensure it meets specifications and timelines.

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How do you stay updated with advancements in materials science and manufacturing techniques?

Discuss your continuous learning practices, such as attending industry conferences, participating in relevant training, or networking with professionals in the field to keep abreast of the latest trends and technologies.

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Describe your experience with prototyping and proof of concept.

Provide examples from your past roles where you engaged in rapid prototyping and successfully demonstrated proof of concept for new designs, discussing the impact this had on product development timelines.

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What barriers have you faced in your engineering projects, and how did you overcome them?

Share a story about a significant barrier you encountered, outlining your problem-solving approach and how your actions contributed to a successful project outcome, showcasing your resilience and adaptability.

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Can you give an example of how you’ve optimized a manufacturing process?

In your answer, illustrate a specific manufacturing process that you optimized, the steps you took to streamline it, and the positive results that were achieved as a result of your initiatives.

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What are your thoughts on lean manufacturing principles?

Discuss your understanding of lean manufacturing and provide insights into how you have applied these principles in your past work to enhance efficiency, reduce waste, and improve overall product quality.

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Full-time, on-site
DATE POSTED
December 6, 2024

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