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Lead Electrical and Controls Engineer

Foth is a 100% member-owned science and engineering consulting firm headquartered in Wisconsin, with over 85 years of success. Our 700 members across 29 locations are dedicated to solving our clients’ toughest science and engineering challenges. Consistently ranked by Engineering News Record in the top 150 firms, we offer a values-based, collaborative, and flexible work environment with professional growth opportunities. If you thrive working alongside a smart, caring team of colleagues, consider joining us at Foth.


Foth is currently seeking a team-focused, innovative, and results-oriented Lead Electrical and Controls Engineer who has a desire to contribute to our clients’ success and is looking for new learning experiences and opportunities for career growth.  This position will be working out of our Green Bay, Wisconsin or US-Based Remote office location.


Primary Responsibilities:
  • Provide technical hardware and software design leadership for industrial projects
  • Develop design packages for bid and construction
  • Coordinate and execute design and programming of PLC/DCS, HMI, VFD and Servo Motion projects from hardware design and software integration through construction start-up
  • Coordinate electrical engineering and lead design/CAD resources
  • Provide hardware and software design for machine design projects in consumer products and general industrial markets
  • Develop design packages
  • Assist in the development project related documentation including schedules, specifications, and cost estimates
  • Produce high quality project deliverables while working in a collaborative team environment
  • Gather data and provide installation, start up, and troubleshooting support
  • Work simultaneously on multiple project teams and client teams.
  • Respond to and support project and client requests for on-going controls troubleshooting, including ongoing support of production equipment (may include nights and weekends)
  • Interface directly with client(s) on a daily basis to understand and respond to their needs
  • Develop relationships and cultivate future work opportunities with clients and facilities as work is performed 
  • Travel to client sites and Foth office locations as needed for work (approximately 35% annually)


Required Qualifications:
  • Bachelor’s Degree in Electrical Engineering or a combination of two or four-year technology degree supplemented with equivalent technical training or experience
  • 10+ years of relevant engineering/design experience with exposure to manufacturing environments, including troubleshooting complex projects 


Required recent experience with the following:
  • Industrial Intelligent linear actuators and end effectors
  • Integration of Machine Vision
  • Rockwell Control Logix based PLC and FTView HMI hardware & Software
  • Rockwell PowerFlex VFDs and Inverter duty motors
  • Rockwell Kinetix Servo Drives and Motors
  • Ethernet and Ethernet/IP Networking
  • Electrical system design schematics and control panel layout design
  • Developing construction and installation documentation
  • Sensing technologies and panel design/layout
  • Producing engineering construction and bid packages in accordance with employer/client standards
  • Flow control valves, damper actuators, P&IDs, loop configurations, DCS, thermocouples, level, flow, and temperature controls  


Preferred Qualifications:
  • Professional Engineer (PE) license or ability to obtain within 24 months of your start date
  • Knowledge of safety standards (ISO 13849-1 & RIA 15.06) and risk assessments 


Preferred experience with the following:
  • Robotics, Vision Systems, 3D Scanners 
  • AutoCad and AutoCad Electrical
  • MES/Database programming (SQL, RS-SQL, MS Access)
  • Experience with polymer extrusion and/or adhesive systems
  • Siemens S7 & TIA Portal PLCs and HMIs
  • Siemens or Schneider/Modicon PLCs
  • Siemens, CH or Schneider HMIs
  • Visual Basic, Visual Basic.NET, Visual C, C#, C++, XML
  • Assembly Language Programming
  • Packaging line integration, including; case packing, metal detection, palletizing, along with other packaging related equipment 
  • Experience in paper/paper converting industry
  • Distribution and Logistics Technology/Automation
  • Delta V/Honeywell experience


$110,000 - $140,000 a year
The base compensation listed for this job posting reflects a general range for the posted position.  Base compensation will vary based on factors such as: years of experience, location, level of responsibility and licenses/certifications. In addition to base compensation, Foth members may be eligible to receive bonuses through our Earned Performance Incentive program. All employees are eligible for On-the-Spot bonuses.  Exempt members are also eligible for either quarterly and/or annual bonuses.  Eligible full-time and part-time members will be offered medical, dental, vision insurance, employee assistance program, disability, retirement, holiday pay, paid time off, and several other voluntary benefits. Please reach out to the recruiting team to discuss any specific benefits or compensation questions.   

Note: In some situations, we may consider an alternative position based on your skill set and experience. This may result in a different compensation range.

Copy/paste the video link below in a new browser to watch/learn more about the Electrical and Controls Engineer role at Foth:


https://youtu.be/s3AbUlatbJY


Why Foth: 

Established Reputation: With over 86 years of experience, we are proud to be 100% member-owned.

Dynamic Culture: Benefit from a values-based, client-centered, and flexible work environment, with ample professional growth opportunities and supportive colleagues, contributing to our impressive 92+% member retention rate.

Challenging Projects: Engage in diverse and exciting projects that promote continuous professional growth and development. 


Join our team and experience the Foth difference! Learn more at foth.com/careers 

 

All Foth Companies are equal opportunity employers, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, gender identity, sexual orientation, or any other characteristic protected by law. Qualified women, minorities, persons with disabilities, and veterans are encouraged to apply. All locations are tobacco-free.  Subject to applicable state law, all applicants who have received a written offer of employment and a copy of Foth’s Drug and Alcohol-Free Workplace Program Policy, will be required to undergo testing for commonly abused controlled substances. Applicants must complete the required drug testing within two business days of offer acceptance.  Foth will pay for all drug testing, which will be conducted by a licensed independent medical laboratory that follows testing requirements in accordance with applicable state law.

 

Colorado Residents: In any materials you submit, you may redact or remove age-identifying information such as age, date of birth, or dates of school attendance or graduation. You will not be penalized for redacting or removing this information.

 

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Average salary estimate

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What You Should Know About Lead Electrical and Controls Engineer, Foth

At Foth, we're on the lookout for a Lead Electrical and Controls Engineer to join our dynamic team! With a history spanning over 85 years and being a 100% member-owned consulting firm, we take pride in our collaborative and engaging work environment. This role presents a fantastic opportunity for those who love working on innovative projects and are eager to drive results for our clients. As a Lead Electrical and Controls Engineer, you'll be at the forefront of designing and executing hardware and software solutions for industrial projects. Your expertise will ensure that we develop high-quality design packages while efficiently coordinating the programming of PLC/DCS and HMI systems. You'll be part of a passionate team, working simultaneously on multiple exciting projects, consistently connecting with clients to address their needs. We're looking for someone with a significant engineering/design background, ideally over ten years, who thrives in a manufacturing setting. If you enjoy problem-solving, troubleshooting, and cultivating client relationships, this position could be a perfect fit! Plus, the flexibility of working from either our Green Bay office or remotely adds to the appeal. So, if you’re ready to make an impactful contribution at Foth and advance your career, we’d love to have you on board!

Frequently Asked Questions (FAQs) for Lead Electrical and Controls Engineer Role at Foth
What are the main responsibilities of a Lead Electrical and Controls Engineer at Foth?

As a Lead Electrical and Controls Engineer at Foth, your primary responsibilities include providing technical leadership for industrial projects, developing design packages for bids and construction, and executing the design and programming of PLC/DCS, HMI, and servo motion systems. You'll coordinate electrical engineering efforts, create high-quality project deliverables, and assist with troubleshooting during installation and startup, ensuring client satisfaction and effective project execution.

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What qualifications are required for the Lead Electrical and Controls Engineer position at Foth?

To qualify for the Lead Electrical and Controls Engineer role at Foth, candidates should have a Bachelor’s Degree in Electrical Engineering or a combination of a technology degree with relevant technical training or experience. Additionally, a minimum of 10 years of engineering and design experience in manufacturing environments is essential, along with expertise in machine vision integration, PLC hardware/software, and network communications.

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What types of projects will the Lead Electrical and Controls Engineer work on at Foth?

The Lead Electrical and Controls Engineer at Foth will work on a variety of exciting projects, including designing hardware and software for consumer products and general industrial applications. You will be involved in integration projects featuring intelligent actuators, machine vision systems, and automation technologies, allowing for continuous professional development while tackling unique engineering challenges.

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Is experience with specific technologies required for the Lead Electrical and Controls Engineer role at Foth?

Yes, for the Lead Electrical and Controls Engineer position at Foth, recent experience with specific technologies is required. This includes knowledge of Rockwell Control Logix, FTView HMI software, and various industrial automation components like VFDs and servos. Familiarity with networking technologies, electrical system design, and control panel layout is also crucial for successful candidates.

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What growth opportunities are available for a Lead Electrical and Controls Engineer at Foth?

Foth is committed to fostering a collaborative and values-based work environment, which means ample opportunities for professional growth for a Lead Electrical and Controls Engineer. Employees can engage in diverse projects that enhance their skill sets, participate in advanced training programs, and even work towards obtaining a Professional Engineer license if they do not already have one.

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Common Interview Questions for Lead Electrical and Controls Engineer
Can you describe your experience with PLC programming for industrial controls?

When asked about your experience with PLC programming during an interview for the Lead Electrical and Controls Engineer position, focus on your specific projects where you utilized Rockwell Control Logix or similar systems. Highlight the types of applications you developed, the challenges you faced during programming, and how you ensured seamless integration with existing systems.

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What is your approach to troubleshooting electrical systems on a client site?

In response to this question, share your methodical approach to troubleshooting. Discuss how you gather data, analyze potential issues, and work with client teams to implement solutions. Provide an example of a challenging troubleshooting situation and how you resolved it, emphasizing your collaboration skills and technical knowledge.

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How do you ensure quality and accuracy in your engineering designs?

To demonstrate your commitment to engineering quality, explain your design process, including the tools, software, and documentation methods you utilize. Discuss how you incorporate feedback from team members and clients to refine your designs and ensure they meet or exceed industry standards and client expectations.

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What experience do you have with integrating machine vision technology in control systems?

Share specific projects where you integrated machine vision technology, discussing the objectives, technologies used, and outcomes. Highlight how your experience aligns with Foth's work and your ability to support clients with innovative solutions that improve operational efficiency.

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How do you prioritize multiple projects while maintaining a collaborative work environment?

Discuss your time management strategies and how you communicate with your team and clients. Explain how you balance priorities based on project timelines and deadlines, while ensuring collaboration and maintaining quality across all projects.

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Can you explain your experience with electrical system design and control panel layouts?

Be prepared to discuss your experiences in electrical system design, highlighting the standard practices you follow for control panel layouts. Provide examples of successful projects and how you ensured compliance with safety and industry standards, particularly focusing on complex systems you have designed.

Join Rise to see the full answer
How do you handle client communication and expectations during a project?

Share your strategies for effective client communication, particularly focusing on regular updates, responding to inquiries promptly, and managing expectations. Give an example of a previous project where you successfully navigated client relationships and resulted in positive outcomes.

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What safety standards do you incorporate into your engineering practices?

Discuss your knowledge of safety standards, such as ISO 13849-1 & RIA 15.06, and how you implement these within your designs and processes. Provide past examples of how you ensured compliance with safety regulations throughout your projects.

Join Rise to see the full answer
Can you provide an example of a challenging engineering problem you solved?

When discussing a challenging engineering problem, focus on a specific issue you encountered, how you approached it, the solutions you created, and the result. Emphasize your analytical skills and creativity in finding effective solutions to complex problems.

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What motivates you to work in electrical engineering and controls?

In answering this question, express your passion for electrical engineering and how it drives your professional growth. Discuss aspects of the field that excite you, such as technological advancements or solving engineering challenges, and how these align with Foth's culture and values.

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Full-time, hybrid
DATE POSTED
December 24, 2024

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