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Manufacturing Engineer

Overview

ANDERSON POWER PRODUCTS®, a wholly owned subsidiary of IDEAL INDUSTRIES, Inc., is an industry leader in the design and manufacture of electrical power connectors. Anderson Power Products partners with leading edge companies to create innovative connector designs that leverage contact technology and high power expertise to provide superior value to the power electronics industry. Applications include leading edge technology and next generation power requirements in industries such as alternate energy (wind, solar, fuel cell), datacenter and server power supply design and electrical distribution, electric vehicles, LED lighting, and battery charging.

 

Responsibilities

The Manufacturing Engineer is responsible for manufacturing services for new and redesigned products including the selection and implementation of lean processes, new equipment, new tooling and new manufacturing techniques into production.  This position also determines lean, product, equipment, and process improvements in order to reduce cost, scrap, rework, maintenance, and set‑up. This position will also work closely with the new product development team.  Reports to the Manager, Manufacturing Engineering.

 

PRIMARY RESPONSIBILITIES:

  • New Product Projects
    • Responsible for scheduling, budgeting and completing assigned responsibilities for New Product Projects.
    • Responsible for timely and accurate cost information, reviewing the design for manufacturing, concurrent engineering, reviewing the design specifications for completeness and reviewing the impact the product will have on each production department.
    • Responsible for the conceptual design, ordering and implementation of tooling in a timely manner.
    • Responsible for coordinating the tooling, material, equipment and methods for processing the new product in order to produce the desired quality at the lowest cost.
    • Responsible for creating and maintaining the Production Documentation Package.

 

  • Lean Process Development and Trouble-shooting
    • Lead Kaizens implementing lean tool including 5S, Poke Yoke, Visual Management, TPM, Quick Change, Single Piece Flow and Kanban.
    • Review existing products and processes making changes to reduce scrap, rework, direct labor costs, set‑up, quality cost and lead time.
    • Conduct experiments to determine optimum manufacturing processes.
    • Prepare cost analysis for justification of new or reworked tooling.
    • Trouble-shoot tooling, processes and equipment both internally and externally for all assigned products.
    • Schedule and budgeting process projects.
    • Responsible for the conceptual design, ordering and implementation of tooling in a timely manner.

 

  • Capital Equipment
    • Investigate, specify, and economically justify the purchase of new capital equipment.
    • Coordinate installation and introduction of new equipment and processes.
    • Perform other related duties as required.

Qualifications

REQUIREMENTS:

  • A B.S. degree in an engineering related field or technology (e.g. BSME, BSGE, or BSIE)
  • A minimum of 5 years’ experience in related job positions.
  • Must have a broad knowledge of a wide range of manufacturing processes, materials, equipment, and tools.
  • Able to identify and manage capital and new product projects from concept to implementation and successfully drive project results.
  • Good verbal and written communication skills.
  • Proficient at Microsoft Office products such as Outlook, Word, Excel and PowerPoint.
  • Project Management experience preferred.

 

 

 

The expected annual salary for this position is between $75,504.00 and $101,553.00. This range represents a good faith estimate for the position and actual compensation will be based on numerous factors including knowledge, location, skills, training and experience.

 

Anderson/IDEAL employees enjoy a wide range of valuable benefits including:

  • Medical, Dental & Vision Insurance
  • Education Reimbursement
  • Wellness Programs
  • 401k with Company Match
  • Cash Balance Pension Plan

 

Anderson/IDEAL values rest, personal time and community involvement facilitating these through several paid time off programs including:

  • Vacation
  • Personal Days
  • Volunteer Time
  • Holidays
  • Parental Leave

 

IDEAL INDUSTRIES, INC. is proud to be one of Newsweek’s Global Top 100 Most Loved Workplaces and an Equal Opportunity Employer.  All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, or protected veteran status. We know when you honor relationships, success for all will follow.  To learn more about us, visit www.andersonpower.com and www.idealindustries.com

 

 

Please review IDEAL Industries’ Privacy Notices IDEAL - Applicant and Candidate Privacy + CA Notice. By continuing, you acknowledge reviewing and understanding these notices.

Average salary estimate

$88528.5 / YEARLY (est.)
min
max
$75504K
$101553K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Manufacturing Engineer, Ideal Industries

If you are a passionate Manufacturing Engineer looking to make a mark in the electrical power connector industry, then Anderson Power Products in Sterling has the perfect opportunity for you! As a key player in this dynamic team, you'll lead the charge in optimizing manufacturing services for new and redesigned products. Your expertise in lean processes will be essential as you roll out new equipment, tooling, and innovative manufacturing techniques. Here at Anderson, we pride ourselves not only on our top-notch products which support industries like renewable energy and electric vehicles but also on fostering a collaborative atmosphere where the new product development team thrives alongside you. From scheduling and budgeting for exciting new product projects to ensuring that tooling and materials meet the highest quality standards, every day will present a new challenge. You’ll also have the opportunity to implement lean tools such as 5S and Kanban, reducing costs while elevating quality. Join us at Anderson Power Products and be a vital part of a company that champions creativity and improvement, all while enjoying a comprehensive benefits package that prioritizes your well-being!

Frequently Asked Questions (FAQs) for Manufacturing Engineer Role at Ideal Industries
What are the responsibilities of a Manufacturing Engineer at Anderson Power Products?

As a Manufacturing Engineer at Anderson Power Products, you will have diverse responsibilities ranging from managing new product projects to implementing lean manufacturing processes. Your role involves scheduling, budgeting, and ensuring timely delivery of accurate cost information. You will also be instrumental in tooling design, implementing lean tools, and coordinating the necessary materials and methods to ensure quality production at minimal costs. You'll collaborate closely with the new product development team and contribute to process improvements that bolster efficiency and reduce waste.

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What qualifications are needed to apply for the Manufacturing Engineer position at Anderson Power Products?

To apply for the Manufacturing Engineer position at Anderson Power Products, you should hold a B.S. degree in a relevant engineering field such as Mechanical, General, or Industrial Engineering. Candidates must also have at least 5 years of experience in manufacturing processes. A strong knowledge of tools, materials, and manufacturing techniques is crucial, along with proficient communication skills and project management experience being a plus.

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How does Anderson Power Products support career development for Manufacturing Engineers?

Anderson Power Products values the growth of its employees and offers multiple avenues for career development. Manufacturing Engineers can benefit from education reimbursement programs, allowing them to further their skills and knowledge. Additionally, the collaborative work environment encourages sharing best practices and learning from experienced colleagues, paving the way for continuous professional development and advancement within the company.

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What type of projects will a Manufacturing Engineer work on at Anderson Power Products?

In the Manufacturing Engineer role at Anderson Power Products, you will work on projects centered around new product development and manufacturing optimization. This includes scheduling and managing budgets for new product introductions, conceptualizing builds and tooling, and leading initiatives to implement lean manufacturing techniques. Additionally, you will be involved in coordinating the introduction of new equipment to advance production capabilities, making it a hands-on and impactful position.

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What is the expected salary range for a Manufacturing Engineer at Anderson Power Products?

The expected annual salary range for a Manufacturing Engineer at Anderson Power Products is between $75,504.00 and $101,553.00. This estimate is based on various factors, including the candidate's skill set, experience, and location. It's important to note that the final compensation will take into account both individual qualifications and the market standards, ensuring fair remuneration for your expertise.

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Common Interview Questions for Manufacturing Engineer
How do you approach managing a new product project as a Manufacturing Engineer?

When managing a new product project, it's vital to establish a clear project plan that includes scheduling, budgeting, and a thorough design review. Careful coordination with other departments ensures that all manufacturing concerns are addressed early. Utilizing lean principles throughout the process will help minimize waste and costs, while regular meetings with your team can ensure effective communication and problem-solving.

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What lean manufacturing tools have you implemented in past projects?

In my past projects, I have successfully implemented tools such as 5S for organization, Kanban for visual workflow management, and Poke Yoke for error-proofing processes. Each tool helps enhance efficiency, quality, and safety in production, proving critical in driving operational excellence and reducing costs.

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Can you give an example of a process improvement you initiated?

Absolutely! In a previous position, I identified a repetitive bottleneck in our production line that led to excessive downtime. By analyzing workflow, I suggested an ergonomic redesign of the workspace coupled with a more effective equipment layout. This change led to a 20% reduction in cycle time and significantly improved overall productivity.

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What is your experience with troubleshooting manufacturing processes?

I have extensive experience troubleshooting manufacturing processes, which typically involves analyzing data, collaborating with team members, and applying root cause analysis techniques. For example, if a production line faces quality issues, I use statistical process control (SPC) to identify variations, then work with the team to implement corrective actions.

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How do you prioritize tasks during a busy production cycle?

Prioritizing tasks during a busy production cycle requires a practical approach. I rely on a mix of urgent vs. important matrices and weekly task reviews to decide what should be tackled first. Regular communication with team members and stakeholders also helps to manage expectations and adjust priorities as necessary to keep timelines on track.

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Describe your approach to continuous improvement in manufacturing.

Continuous improvement is integral to my approach as a Manufacturing Engineer. I believe in fostering a culture of innovation where all team members feel empowered to suggest enhancements. I lead regular brainstorming sessions and Kaizen events, focusing on measurable outcomes that can help optimize processes and reduce costs while ensuring quality.

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What software tools are you proficient in as a Manufacturing Engineer?

I am proficient in Microsoft Office Suite, including Outlook, Word, Excel, and PowerPoint for documentation and reporting. Additionally, I've worked with various CAD software and manufacturing simulation tools to assist in design and analysis. Familiarity with ERP systems is also crucial for managing production schedules and inventory effectively.

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How do you ensure compliance with safety standards in manufacturing?

Ensuring compliance with safety standards is a top priority. I promote a culture of safety by regularly training team members on OSHA regulations and safety best practices. Additionally, I perform regular audits and implement corrective measures immediately when any compliance issues arise to prevent accidents.

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How do you handle conflicts within a project team?

I've learned that open communication is key in handling conflicts. When issues arise, I encourage a discussion to identify the root of the problem. This way, team members can express their concerns and work collaboratively towards a solution. It’s essential to remain neutral and focused on the project goals to navigate through these challenges effectively.

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What motivates you as a Manufacturing Engineer?

As a Manufacturing Engineer, I find motivation in problem-solving and continuous improvement. The opportunity to innovate and apply new techniques to enhance processes drives my passion for the job. Additionally, seeing a team achieve milestones and deliver quality products inspires me every day to contribute positively to our shared goals.

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IDEAL. The way every job should be. J. Walter Becker founded IDEAL in 1916 and made a promise that is still an important part of the way IDEAL operates today: "An IDEAL product will provide a value greater than the price paid for it. Service is a...

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Full-time, onsite
DATE POSTED
April 22, 2025

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