Process Engineer - Aluminum Mill

As a Process Engineer at the aluminum finishing mill, your primary responsibilities will include evaluating equipment failures, developing efficient solutions for chronic issues, participating in equipment selection, and establishing maintenance procedures that meet safety standards. You will also lead continuous improvement projects and work on predictive maintenance schedules, ensuring the facility operates at optimal levels.

To qualify for the Process Engineer position at the aluminum mill, candidates should hold a BS in Metallurgical, Materials, Mechanical, or Electrical Engineering. Experience in metals finishing, particularly with aluminum rolled sheet products, is essential, with a range of 2 to 20 years preferred. Additionally, having excellent mechanical skills and familiarity with maintenance tools will greatly benefit you in this role.

In the role of Process Engineer at the Fairmont aluminum mill, you will develop and refine engineering and maintenance procedures that prioritize safety across operations. You'll evaluate equipment to ensure it meets all safety standards and lead initiatives that foster a culture of safety within the plant, significantly reducing the risk of accidents and equipment failures.

Yes, the Process Engineer role at the aluminum mill comes with a competitive salary package along with attractive benefits and bonus opportunities. Additionally, the company provides a generous relocation package to support candidates who may need to move to Fairmont, West Virginia, making it easier for qualified applicants to transition smoothly.

As a Process Engineer at the aluminum finishing mill, you will have the opportunity to lead various projects, including continuous improvement initiatives like Kaizen and DMAIC. You will also be involved in capital projects focused on new or replacement equipment selection, as well as the development of predictive maintenance schedules to enhance the efficiency and reliability of manufacturing processes.

Be ready to discuss your hands-on experience with maintenance processes, equipment troubleshooting, and the methodologies you have used. Highlight specific instances where your intervention led to improved reliability or safety, showing how these contribute to the responsibilities of a Process Engineer.

Explain your systematic approach to diagnosing problems, including how you analyze data to identify root causes. Discuss your experience with developing practical solutions and how you collaborate with maintenance teams to implement these fixes effectively.

Share examples of continuous improvement projects you've led or participated in, detailing your methodology (like DMAIC or Kaizen) and the results achieved. Focus on how continuous improvement aligns with the objectives of the Process Engineer role.

Discuss your understanding of safety regulations applicable in manufacturing environments, such as OSHA standards. Provide examples of how you've implemented safety measures, trained staff on protocols, and continually assessed compliance in your projects.

Discuss your familiarity with different aluminum finishing processes, such as rolling, cutting, and slitting. Talk about how your experience aligns with the requirements of the Process Engineer position and how you can apply your knowledge to improve operations.

Articulate the importance of collaboration and communication in engineering projects. Share specific methods you employ to encourage teamwork, such as regular meetings, shared goals, and inclusive problem-solving sessions, to promote a positive work environment.

Prepare to detail a capital project you have managed from inception to completion. Discuss the planning, budgeting, stakeholder engagement, and the management of project timelines while highlighting the outcomes resulting from your leadership.

Talk about the tools and software you use for data analysis, and provide examples of how you've leveraged production and maintenance data to inform decision-making and drive improvements in processes within an aluminum mill or similar environments.

Discuss your experience developing training programs tailored to staff needs. Emphasize the techniques you use to convey complex information clearly, ensuring operations and maintenance workers understand their roles in enhancing safety and efficiency.

Share what motivates you in the role of Process Engineer, whether it's problem-solving, direct impact on product quality, or contributing to a culture of safety. Your passion for the field will reflect positively in the interview, showcasing your commitment to the role.