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Manufacturing Engineer

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.

As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.

Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.

Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.

Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary Function of Position

You will be responsible for supporting SW/electrical/networking-related parts of the dV5 Tower (VSC) as they move from design to NPI and into manufacturing. This position is highly collaborative, and strong communication/presentation skills are fundamental to successful partnerships with engineering, production and management teams.

Essential Job Duties

  • Take ownership of various Vision Cart mfg processes and overall analysis of design.
  • Provide critical DFM (Design For Manufacturability) input to development teams for electrical-based sub-assemblies that are part of dV5 Digital functionality.
  • Provide suggested process & product improvements using supporting data.
  • Resolve failures of varying complexity, of both process and hardware nature.  Identify specific root cause, and implement solutions to improve yield/manufacturability.
  • Employ/implement preventive measures to reduce failures.
  • Understanding of some error codes, P values, UID test functions.
  • Utilize knowledge of assembly/parts, suppliers, mfg and test processes.
  • Assist with execution of purges and other major quality control processes for production, when product defects are identified.
  • Assist with DMR and DHR documentation updates.
  • Support/suggest cost reduction improvements to design and other groups.
  • Own and execute minor/local Production Process Qualification (PPQ) validations.  Assists with major PPQ (full line or factory) validations.
  • May support project teams: CAPA, MCF, Field issues, etc.
  • Execute complex DMR/DHR, BOM, and traveler document changes with little oversight.
  • Translate factory/production data into actions or recommendations for improvements, with understanding of: DPU, yield, CPk, trend charts
  • Regularly use statistical tools independently to drive data metric reporting and process improvements.
  • Participate in risk analysis project teams whose intentions are to identify compliance gaps that may affect yields and quality metrics.  Understands implications of lifecycles, how they are used in product development.
  • May occasionally mentor entry level or intern engineers for line support and troubleshooting.
  • Assist with project team coordination and task assignments.
  • Participate in project teams for root cause analysis, DPU reduction, process improvements, CAPAs, Cost reduction, etc.  Established good working relationships with close functions (Production, Quality Eng, Design Eng, Supplier Eng, etc.)
  • Present data and solutions at project team meetings or other limited audiences.
  • May informally supervise the work of technicians, document specialists, or interns
  • Performs other duties as required.

Qualifications

Required Skills and Experience

  • Minimum 3+ years experience in a manufacturing or design-related role
  • Basic engineering principles and analysis techniques
  • Solid understanding of computer architecture, including basic understanding of how SW runs on distributed nodes in system.
  • Solid understanding of computer networking, including cloud-based computing
  • Basic experience with software tools/scripting (eg. Matlab, Python, etc.)
  • Strong communication skills, both written and verbal. Necessary to engage with technicians, production management, product development, planning, purchasing, regulatory, inspection, customer support and clinical marketing organizations.
  • Advanced skills with desktop software applications (Excel, Powerpoint, Word, etc.)
  • Basic knowledge of process controls, including Six-Sigma, CPk, etc.
  • High level of personal initiative, confidence and leadership, to influence product design to improve reliability, robustness and performance.
  • Troubleshooting ability to systematically and effectively break down a system or process into subparts to identify failures and troubleshoot to component level.
  • Knowledge and execution of Good Manufacturing Practices (GMP).
  • Excellent documentation skills and high standards for instructional clarity/accuracy.
  • High energy and genuine excitement to learn and get to the bottom of problems.

Required Education and Training

  • Minimum BS degree in Computer Science/Eng, Electrical Eng, Mechanical Eng, Biomedical Eng or other similar field.

Preferred Skills and Experience

  • MS degree in an engineering discipline listed above.
  • Prior experience working in an FDA/ISO regulated environment.
  • Prior experience with Documentation and production control systems: Agile, SAP, MES
  • Prior experience in development of: Matlab, Python
  • Demonstrated ability to effectively design experiments, solve problems and implement them in manufacturing
  • Expert knowledge (black-belt) of process controls, including Six-Sigma, CPk, etc.
  • Prior experience evaluating/managing suppliers, of both customer and COTS parts.
  • Experience in Just-In-Time, Demand Flow Technology, and Lean Manufacturing techniques.

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Employment Opportunity / Affirmative Action Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

EEO and AA Policy

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$100000 / YEARLY (est.)
min
max
$80000K
$120000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Manufacturing Engineer, Intuitive

As a Manufacturing Engineer at Intuitive, based in Sunnyvale, CA, you will be part of a pioneering team at the forefront of robotic-assisted surgery technology. Your primary mission will be to support the SW, electrical, and networking components of the dV5 Tower, while overseeing the transition from design to manufacturing. You'll enjoy a collaborative environment where strong communication and presentation skills are essential for working seamlessly with engineering, production, and management teams. By taking ownership of various Vision Cart manufacturing processes, you will provide critical Design For Manufacturability (DFM) insights and suggest innovative improvements backed by supporting data. Your role will involve resolving complex failures and identifying root causes while implementing preventive measures to enhance product quality. You will also directly contribute to major quality control processes, assist in detailed documentation updates, and support cost-reduction initiatives. With a focus on continuous improvement, you will utilize statistical tools to analyze production data and drive essential changes. As you join us, you’ll also have the opportunity to guide and mentor junior engineers, making a measurable impact in healthcare by advancing the world of minimally invasive care. If you’re excited about making a difference in healthcare technology, this is the perfect role for you!

Frequently Asked Questions (FAQs) for Manufacturing Engineer Role at Intuitive
What are the main responsibilities of a Manufacturing Engineer at Intuitive in Sunnyvale, CA?

Manufacturing Engineers at Intuitive play a crucial role in transitioning the dV5 Tower components from design to production. Responsibilities include providing DFM insights, resolving complex manufacturing failures, implementing preventive measures to improve yield, engaging in quality control processes, and facilitating documentation updates. Their work ensures that products are made efficiently and meet high-quality standards.

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What qualifications are required to be a Manufacturing Engineer at Intuitive?

To qualify for the Manufacturing Engineer position at Intuitive, candidates should possess a minimum of a Bachelor's degree in fields like Computer Science, Electrical Engineering, or Biomedical Engineering. Additionally, a minimum of 3 years of relevant experience in manufacturing or design, as well as knowledge of computer architecture, networking, and process controls such as Six-Sigma, are required.

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How important is communication for a Manufacturing Engineer at Intuitive?

Strong communication skills are essential for a Manufacturing Engineer at Intuitive. They must effectively engage with diverse teams, including production management, product development, and quality engineering, to convey complex information, present data-driven insights, and foster collaboration across various departments.

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Can a Manufacturing Engineer at Intuitive expect to mentor others?

Yes, at Intuitive, Manufacturing Engineers have the opportunity to mentor entry-level engineers and interns. This is a valuable aspect of the role, as it promotes knowledge sharing and helps create a supportive learning environment while also enhancing team dynamics.

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What software skills are necessary for a Manufacturing Engineer at Intuitive?

Manufacturing Engineers at Intuitive should have advanced skills with desktop applications like Excel, PowerPoint, and Word, along with a basic understanding of software tools and scripting languages, such as Matlab and Python. These skills are crucial for analyzing data, documenting processes, and presenting information effectively.

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Common Interview Questions for Manufacturing Engineer
What troubleshooting processes do you follow as a Manufacturing Engineer?

When troubleshooting, I systematically break down the system or process into its subcomponents to identify failures. I then analyze each part to determine specific root causes and implement targeted solutions while considering data-driven metrics to predict outcomes.

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Describe a time you improved a manufacturing process.

In my previous role, I identified inefficiencies in the production line that led to increased lead times. I analyzed process flow, implemented Lean Manufacturing techniques, and successfully reduced lead time by 20% by eliminating redundant steps and optimizing resource allocation.

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How do you ensure quality control in manufacturing processes?

I ensure quality control by establishing rigorous quality metrics, regularly utilizing statistical tools like CPk and DPU to analyze performance, and participating in CAPA initiatives. When product defects arise, I assist with recall processes and engage cross-functional teams for timely resolution.

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What is your experience with Design For Manufacturability (DFM)?

I have actively collaborated with design teams to provide critical DFM feedback during the product development phase, ensuring that our designs are not only innovative but also viable for mass production in accordance with efficiency standards and cost-effectiveness.

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Explain a time when you had to work collaboratively with different teams.

In a project that required extensive input from various departments, I facilitated meetings with engineering, quality, and production teams to gather insights and opinions. This collaboration helped us identify potential compliance gaps early and streamline the development process, ultimately enhancing our product's reliability.

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How do you handle tight deadlines in manufacturing projects?

When faced with tight deadlines, I prioritize tasks based on urgency and overall impact. I believe in maintaining open communication with team members to delegate efficiently, and I leverage project management tools to track progress, ensuring that we meet our targets without compromising quality.

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What role does documentation play in your engineering work?

Documentation is vital in my role as it ensures transparency and consistency within manufacturing processes. I focus on maintaining clear, precise records of changes, approvals, and validations to adhere to regulatory standards and facilitate knowledge sharing among team members.

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How do you approach cost reduction in manufacturing?

I approach cost reduction by analyzing manufacturing processes for opportunities to eliminate waste and improve efficiency. By utilizing data analysis and engaging cross-functional teams, I strive to suggest actionable solutions that lower costs while maintaining product quality.

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What experience do you have with statistical tools in manufacturing?

I regularly use statistical tools to analyze production data, generate reports, and identify trends that influence product yield and quality. This data-driven approach helps me implement informed process improvements that align with best practices in the industry.

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How do you stay current with advancements in manufacturing technologies?

I stay current by attending industry seminars, participating in relevant online forums, and engaging with professional organizations. Consistent learning and networking within the engineering community help me leverage new technologies and methodologies in my role.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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Full-time, on-site
DATE POSTED
January 3, 2025

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