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Mechanical Engineer, Product Engineering - job 3 of 3

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.

As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.

Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.

Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.

Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Intuitive Accessories are the interface between all aspects of the da Vinci system and enable safe and effective robot-assisted surgery. Our customers interact directly with Accessories in every surgical procedure, and they serve a critical role in customer satisfaction and patient outcomes.


The Mechanical Engineer, Product Engineering for Single-Port Accessories will provide engineering support across the product portfolio. Projects will include a mix of product improvements for cost savings and manufacturability to enable significant volume growth, along with enhancements to improve reliability and usability.

The successful candidate will thrive in a fast-paced environment, have a passion for continuous improvement, and possess the ability to bring cross-functional teams together to solve problems.  A strong sense of responsibility and ownership is required, as well as a commitment to high quality. 

•    Work within multi-disciplinary teams to design, develop, and document mechanical components and assemblies for surgical system accessories, including parts made by plastic injection molding, thermoset compression molding, and machining
•    Review and define functional requirements based on user and product-level requirements and international standards, and maintain Design History Files per regulatory and corporate requirements
•    Analyze risk of component failure (FMEA) and implement effective mitigations
•    Create and maintain product specifications (including engineering drawings) with careful consideration for critical functions and safety while designing for manufacturability and cost, in accordance with corporate operating procedures
•    Troubleshoot issues and get to root cause quickly using thorough and logical methods
•    Iterate design solutions rapidly by prototyping, testing, and analyzing using engineering principles and techniques, including computer simulation and physical models
•    Support and participate in clinical and human factors evaluations to ensure positive user experience
•    Collaborate with manufacturing and supplier engineering to facilitate transfer of designs into sustainable production
•    Establish individual goals aligned with overall project and company goals
 

Qualifications

Required Skills and Experience: 

•    Demonstrated excitement and capacity to learn and quickly analyze tough technical problems using fundamental principles, strong mechanical intuition, and persistence to pinpoint root cause of problems
•    Demonstrated ability to think at a systems level, interface between multiple design groups, and negotiate conflicting requirements
•    Passion for continuous improvement and a commitment to quality
•    Understanding concepts of design input, design output, requirement traceability, and FMEA risk analysis
•    Mechanical analysis, including statics, dynamics, and strength of materials 
•    Demonstrated ability to design for reliability and manufacturability
•    Exposure to full product development lifecycle including ideation, design, analysis, debug, verification, qualification, transfer to manufacturing, and sustaining
•    Demonstrated knowledge of materials (preferably plastics and silicone rubber) and material properties. Ability to apply knowledge of engineering materials and component selection criteria to product designs through strong concept development, analysis, hands-on prototyping, and reliability testing skills.
•    Experience designing plastic components and assemblies
•    Knowledge of component manufacturing processes (including injection molding, thermoset molding, machining, vacuum thermoforming, pad printing, laser marking, etc.)
•    Proficiency with CAD (SolidWorks strongly preferred): designing parts with complex geometry, creating assemblies, creating detailed manufacturing drawings, and analyzing designs with Finite Element Analysis (FEA) 

•    Proficiency at failure analysis, including root cause analysis techniques (e.g., fishbone, 5 Whys, etc.)
•    Fluency in ASME Y14.5 GD&T and tolerance stack analysis
•    Comfortable operating machine shop, measurement, and test equipment
•    Demonstrated ability to create and execute an engineering test plan, and proficiency at writing engineering test reports
•    Ability to communicate effectively (written and verbal) across functions, including presenting to a technical audience
•    Minimum 4 years of hardware product design experience with undergraduate degree, or minimum 2 years with graduate degree.
•    Ability to travel up to 10%

Required Education and Training:
•    Minimum BS in Mechanical Engineering required, MSME preferred.  Biomedical or other engineering discipline may be acceptable with appropriate mechanical experience.

Preferred Skills and Experience: 
•    Sense of shared responsibility and reward
•    Ability to excel in a fast-paced, high transaction, mass-production environment
•    Ability to utilize deep technical knowledge and broad expertise to achieve company objectives in creative and effective ways
•    Experience leading cross-functional meetings
•    Knowledge of sterilization methods, biocompatibility, and packaging of medical devices
•    Knowledge of additional manufacturing processes such as extrusion, blow molding, ultrasonic welding, RF welding, heat staking, and laser welding
•    Prior experience working in a regulated industry (medical device strongly preferred)
 

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

Mandatory Notices

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$105000 / YEARLY (est.)
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$90000K
$120000K

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What You Should Know About Mechanical Engineer, Product Engineering, Intuitive

At Intuitive, we're on a mission to revolutionize healthcare through innovative robotic-assisted surgery. As a Mechanical Engineer in Product Engineering, you'll play a pivotal role in enhancing our Single-Port Accessories, ensuring that they meet the highest standards of usability and reliability. If you love working in a dynamic environment and are passionate about continuous improvement, this position will excite you! You’ll collaborate with multidisciplinary teams to design and document mechanical components that are integral to our da Vinci surgical system. This includes everything from prototyping to analyzing risks and ensuring that our products comply with international standards. You'll need to leverage your engineering expertise to troubleshoot issues, streamline our manufacturing processes, and maintain meticulous product specifications. Your role will also involve hands-on testing and working closely with our manufacturing teams to facilitate the seamless transfer of designs into production. If you have a knack for problem-solving and are experienced in mechanical analysis and design for manufacturability, you’ll fit right in with our collaborative culture. Join us in pushing the boundaries of what’s possible in minimally invasive care, and let's make a significant impact in healthcare together!

Frequently Asked Questions (FAQs) for Mechanical Engineer, Product Engineering Role at Intuitive
What are the responsibilities of a Mechanical Engineer at Intuitive?

As a Mechanical Engineer at Intuitive, you'll be responsible for designing and documenting mechanical components for our Single-Port Accessories, which are critical to the functionality of the da Vinci surgical system. You’ll analyze component risks, iterate on design solutions through prototyping, and collaborate with cross-functional teams to ensure product reliability and usability.

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What qualifications do I need to become a Mechanical Engineer at Intuitive?

To become a Mechanical Engineer at Intuitive, you will need at least a Bachelor’s degree in Mechanical Engineering or a related field, with experience in hardware product design. A solid understanding of design principles, CAD software, and manufacturing processes is essential. Ideal candidates will also have experience in regulated industries and possess strong problem-solving skills.

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How does the Mechanical Engineer role at Intuitive support product growth?

The Mechanical Engineer role at Intuitive supports product growth by implementing design improvements that enhance manufacturability and cost efficiency. By collaborating with manufacturing teams and leveraging innovative design strategies, engineers help meet the demands of increasing production volumes while maintaining high quality and safety standards.

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What is the work environment like for Mechanical Engineers at Intuitive?

Mechanical Engineers at Intuitive thrive in a fast-paced, collaborative environment. The culture emphasizes inclusivity and teamwork, allowing engineers to engage with diverse perspectives while tackling complex engineering challenges related to robotic-assisted surgery.

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What career development opportunities are available for Mechanical Engineers at Intuitive?

At Intuitive, career development is a priority for Mechanical Engineers. The company actively invests in training and development programs, providing opportunities to advance through hands-on experience, mentorship, and involvement in innovative projects that impact healthcare.

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Common Interview Questions for Mechanical Engineer, Product Engineering
Can you describe your experience with product design and development?

In your response, focus on specific projects where you contributed to the entire product lifecycle, from ideation to execution. Highlight your skills in CAD software, the design processes you've utilized, and how your contributions led to successful product outcomes.

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How do you approach troubleshooting mechanical issues in designs?

Discuss your systematic approach to troubleshooting, including methods like root cause analysis. Give an example of a specific problem you solved, detailing how you identified the issue and implemented effective solutions.

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What is your experience with CAD software, and how have you used it in your previous roles?

Share your proficiency with CAD software, particularly SolidWorks, and provide examples of complex designs you've created. Discuss how you utilized CAD to enhance product designs and improve manufacturability.

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What is FMEA, and how have you applied it in your engineering work?

Explain FMEA (Failure Modes and Effects Analysis) and its importance in identifying and mitigating risks in product design. Provide an example where you applied FMEA to improve the reliability of a product.

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Can you discuss a time you had to work with cross-functional teams?

Provide a specific situation where collaboration was key. Talk about your role, how you communicated with different departments, and the strategies employed to address conflicting requirements or objectives.

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What methods do you use to ensure your designs are manufacturable?

Detail your approach to designing for manufacturability, including any specific guidelines or best practices you follow. Mention tools or feedback mechanisms you use to ensure designs align with production capabilities.

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How do you stay current with developments in mechanical engineering?

Discuss your commitment to professional development through courses, certifications, or industry publications. Mention any relevant conferences or workshops you’ve attended to stay ahead of technological advancements.

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What challenges have you faced in mechanical design, and how did you overcome them?

Identify a specific challenge in mechanical design you faced. Explain the problem-solving steps you took, emphasizing analytical thinking and innovative solutions that resulted in success.

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Describe your experience working within regulatory compliance for medical devices.

Explain your understanding of regulatory requirements relevant to mechanical design in healthcare. Provide examples of how you ensured compliance in past projects, highlighting your attention to detail.

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Why are you interested in working for Intuitive and what do you hope to contribute?

Articulate your motivation for joining Intuitive, emphasizing the company's mission and values. Discuss what unique skills and insights you bring to the team, and how you envision making a positive impact.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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DATE POSTED
April 5, 2025

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