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Senior Process Engineer (Die Prep)

We anticipate the application window for this opening will close on - 23 Apr 2025


 

At Medtronic you can begin a life-long career of exploration and innovation, while helping champion healthcare access and equity for all. You’ll lead with purpose, breaking down barriers to innovation in a more connected, compassionate world.

A Day in the Life

A career at Medtronic is like no other. We’re purposeful. We’re committed. And we’re driven by our Mission to alleviate pain, restore health and extend life for millions of people worldwide.
Engineers are indispensable to achieving our Mission. That’s why we empower you to bring the best of your experience to bear on our market-leading portfolio of innovations. Apply your existing skills and develop new ones, with the training, mentorship, and the guidance you need to continue to develop your expertise. Today, we’re partnering across the industry to confront systemic healthcare challenges – this requires bold leadership. If you want a challenging, energizing, rewarding career that changes lives, join us. Help us bring the next generation of life-changing medical technology to patients worldwide.

In this exciting role as a Senior Process Engineer, you will provide technical and sustaining engineering support in manufacturing areas, including die sort and wafer mount processes. You will also have opportunity to support the innovation, development and/or optimization of new manufacturing concepts, processes and procedures for transfer to manufacturing operations.

This position will work onsite at our manufacturing site in Tempe, Arizona.

The Senior Process Engineer (Die Prep) is responsible for developing and supporting equipment and processes. This entails output monitoring, performing necessary experiments to establish robust processes and gaining a thorough understanding of capabilities and interactions with upstream and downstream processes.

Responsibilities include:

  • Provides technical and sustaining engineering support in manufacturing areas
  • Support Medtronic Performance System including the Tier meetings, Gemba walk, OEE etc.
  • Recommends and implements equipment and process modifications to meet quality standards and improve production efficiencies, manufacturing techniques as well as production yields for existing products.
  • Perform equipment qualifications (IQ), process validations (Process characterization, OQ and PQ), and gage R&R studies (TMV)
  • Integrate equipment and material capabilities to meet process module target specifications and technology target specifications.
  • Review product development requirements for compatibility with processing methods to determine costs and schedules.
  • Interact with product design and development personnel to ensure that processes and designs are compatible.
  • Ensure processes and procedures are in compliance with regulations. Generate and maintain documentation per quality system regulations.

Minimum Qualifications:

To be considered for this role, please ensure the minimum qualifications are evident on your resume.

  • Bachelor’s Degree required
  • A minimum of 4 years relevant engineering experience or a Master’s degree and a minimum of 2 years relevant engineering experience.

Preferred Qualifications:

  • Medical device/Pharmaceutical or other regulated industry experience.
  • Hands on experience with process and/or equipment development on manufacturing process.
  • Experience with DRM / DFSS, Lean Sigma, or Green/Black Belt Lean Sigma certification.
  • Knowledge of DOE, statistical analysis methods and data analysis tools (Minitab, JMP, etc.).
  • Experience and understanding of SPC principles including process capability analysis and control charts.
  • Experience or aptitude to program, run and troubleshoot automated assembly equipment, or automated metrology tools.

Physical Job Requirements

The above statements are intended to describe the general nature and level of work being performed by employees assigned to this position, but they are not an exhaustive list of all the required responsibilities and skills of this position. 

The physical demands described within the Responsibilities section of this job description are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. For Office Roles: While performing the duties of this job, the employee is regularly required to be independently mobile. The employee is also required to interact with a computer, and communicate with peers and co-workers. Contact your manager or local HR to understand the Work Conditions and Physical requirements that may be specific to each role.

Benefits & Compensation
 

Medtronic offers a competitive Salary and flexible Benefits Package
A commitment to our employees lives at the core of our values. We recognize their contributions. They share in the success they help to create.  We offer a wide range of benefits, resources, and competitive compensation plans designed to support you at every career and life stage.
 

Salary ranges for U.S (excl. PR) locations (USD):$97,600.00 - $146,400.00

This position is eligible for a short-term incentive called the Medtronic Incentive Plan (MIP).

The base salary range is applicable across the United States, excluding Puerto Rico and specific locations in California. The offered rate complies with federal and local regulations and may vary based on factors such as experience, certification/education, market conditions, and location. Compensation and benefits information pertains solely to candidates hired within the United States (local market compensation and benefits will apply for others).

The following benefits and additional compensation are available to those regular employees who work 20+ hours per week: Health, Dental and vision insurance, Health Savings Account, Healthcare Flexible Spending Account, Life insurance, Long-term disability leave, Dependent daycare spending account, Tuition assistance/reimbursement, and Simple Steps (global well-being program).

 

The following benefits and additional compensation are available to all regular employees: Incentive plans, 401(k) plan plus employer contribution and match, Short-term disability, Paid time off, Paid holidays, Employee Stock Purchase Plan, Employee Assistance Program, Non-qualified Retirement Plan Supplement (subject to IRS earning minimums), and Capital Accumulation Plan (available to Vice Presidents and above, or subject to IRS earning minimums).

 

Regular employees are those who are not temporary, such as interns.  Temporary employees are eligible for paid sick time, as required under applicable state law, and the Employee Stock Purchase Plan. Please note some of the above benefits may not apply to workers in Puerto Rico.

 

Further details are available at the link below:

Medtronic benefits and compensation plans

About Medtronic

We lead global healthcare technology and boldly attack the most challenging health problems facing humanity by searching out and finding solutions.
Our Mission — to alleviate pain, restore health, and extend life — unites a global team of 95,000+ passionate people. 
We are engineers at heart— putting ambitious ideas to work to generate real solutions for real people. From the R&D lab, to the factory floor, to the conference room, every one of us experiments, creates, builds, improves and solves. We have the talent, diverse perspectives, and guts to engineer the extraordinary.

Learn more about our business, mission, and our commitment to diversity here.

It is the policy of Medtronic to provide equal employment opportunity (EEO) to all persons regardless of age, color, national origin, citizenship status, physical or mental disability, race, religion, creed, gender, sex, sexual orientation, gender identity and/or expression, genetic information, marital status, status with regard to public assistance, veteran status, or any other characteristic protected by federal, state or local law. In addition, Medtronic will provide reasonable accommodations for qualified individuals with disabilities.

If you are applying to perform work for Medtronic, Inc. (“Medtronic”) in any position which will involve performing at least two (2) hours of work on average each week within the unincorporated areas of Los Angeles County, you can find here a list of all material job duties of the specific job position which Medtronic reasonably believes that criminal history may have a direct, adverse and negative relationship potentially resulting in the withdrawal of a conditional offer of employment. Medtronic will consider for employment qualified job applicants with arrest or conviction records in accordance with the Los Angeles County Fair Chance Ordinance for Employers and the California Fair Chance Act.

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Average salary estimate

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$97600K
$146400K

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What You Should Know About Senior Process Engineer (Die Prep), Medtronic

At Medtronic, we’re excited to invite a skilled Senior Process Engineer (Die Prep) to join our dynamic team in Tempe, Arizona. If you’re passionate about innovation and eager to make a real impact in the healthcare field, this role is perfect for you. As a Senior Process Engineer, you will play a crucial part in providing technical and sustaining engineering support in our manufacturing areas, specifically focusing on die sort and wafer mount processes. Your expertise will not only help optimize existing manufacturing concepts but also surge forward with the development of innovative solutions that can transform patient care worldwide. In this position, you’ll be responsible for monitoring outputs, performing experiments to establish robust processes, and interacting closely with product design teams to ensure compatibility. Working at Medtronic means you’ll have the opportunity to shape your career through mentorship and training while contributing to our mission to alleviate pain and extend life for millions. We’re committed to providing an engaging work environment where your input matters, and we can’t wait for you to bring your unique perspective to our collaborative culture. If you're ready to embrace the challenge and share in our success, your journey as a Senior Process Engineer with us begins now!

Frequently Asked Questions (FAQs) for Senior Process Engineer (Die Prep) Role at Medtronic
What are the responsibilities of a Senior Process Engineer at Medtronic?

As a Senior Process Engineer (Die Prep) at Medtronic, your responsibilities include providing technical support in manufacturing areas, particularly for die sort and wafer mount processes. You will be involved in process optimization, conducting experiments, and ensuring quality standards are maintained throughout production. You'll also collaborate with product design teams and support Medtronic Performance System initiatives.

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What qualifications are needed for the Senior Process Engineer role at Medtronic?

To apply for the Senior Process Engineer (Die Prep) position at Medtronic, candidates should possess a Bachelor’s Degree and at least 4 years of relevant engineering experience, or a Master’s degree with a minimum of 2 years experience. Additionally, experience in a regulated industry, such as medical devices or pharmaceuticals, is preferred.

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What skills are beneficial for a Senior Process Engineer at Medtronic?

Successful candidates for the Senior Process Engineer (Die Prep) role at Medtronic are often equipped with skills in process and equipment development, statistical analysis methods, and knowledge of Design for Six Sigma (DFSS) or Lean Sigma. Familiarity with tools like Minitab and a solid grasp of Statistical Process Control (SPC) principles are highly beneficial.

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How does Medtronic support the development of Senior Process Engineers?

Medtronic is dedicated to the professional development of Senior Process Engineers (Die Prep) through mentorship, training programs, and opportunities to work on innovative projects. Employees are encouraged to continue building their skills to stay at the forefront of medical technology and improve healthcare access.

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What is the working environment like for a Senior Process Engineer at Medtronic?

The working environment at Medtronic for a Senior Process Engineer (Die Prep) is collaborative and innovation-driven. You will work onsite in Tempe, Arizona, within a team dedicated to enhancing medical technology while being supported by resources that facilitate creative problem-solving and operational excellence.

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Common Interview Questions for Senior Process Engineer (Die Prep)
What experience do you have in die sort and wafer mount processes?

When answering this question, provide specific examples of your work in die sort and wafer mount processes, highlighting successful projects and any innovative solutions you implemented. Share how your contributions aligned with quality standards and improved production efficiencies.

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Can you explain your approach to process validation?

For this question, discuss your methods for process validation, including the stages of Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ). Illustrate with examples how you ensure process reliability and compliance with quality system regulations.

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How do you handle equipment qualifications and modifications?

When discussing equipment qualifications, mention your systematic approach to evaluating and qualifying equipment, detailing any modifications you suggested based on efficiency assessments and quality control standards.

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What are some metrics you consider when analyzing production efficiency?

In your response, highlight metrics such as Overall Equipment Effectiveness (OEE), defect rates, and production yields. Explain how you use these metrics to drive improvements and ensure the production processes meet set targets.

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Describe an instance where you improved a manufacturing process.

Share a specific example where your intervention led to significant improvements in a manufacturing process. Detail the challenge, your approach, the outcome, and how it benefited the overall production efficiency.

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How do you ensure compliance with regulations in your work?

Discuss your familiarity with industry regulations and quality assurance practices, emphasizing how you document and monitor processes to adhere to compliance standards and continuously improve operations within those frameworks.

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What tools and software do you use for statistical analysis?

Mention specific tools you are proficient in, like Minitab or JMP, and describe how you utilize them to conduct statistical analyses, identify trends, and support decision-making within your engineering projects.

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How do you collaborate with cross-functional teams?

Explain your collaborative approach, highlighting how you communicate openly with cross-functional teams, share technical insights, and align goals to ensure that product designs and manufacturing processes are compatible.

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What role does Lean Sigma play in your work?

When discussing Lean Sigma, stress its importance in waste reduction and process optimization. Provide an example of how you've applied Lean principles to enhance efficiency and quality in manufacturing.

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Can you detail a time you faced a challenge in process engineering?

Share a narrative about a specific challenge you encountered in process engineering, describing the problem, your analytical approach, the solution you implemented, and the positive impact it had on the project or team.

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Mission Written in 1960, our Mission dictates that our first and foremost priority is to contribute to human welfare. Over a half-century later, the Mission continues to serve as our ethical framework and inspirational goal for our employees aroun...

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DATE POSTED
April 17, 2025

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