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Cell Leader (800-D)

Company Description

The APU Cell Leader is responsible for supporting cell team members in the startup, operation and TPM maintenance of molding and assembly equipment and the packaging of packaging of molded and/or assembled components per company and customer specifications.

Job Description

Responsibilities: 

  • Support and maintain all policies of the company including but not limited to ISO Standards, Health and Safety. Requirements, Continuous Improvement, GMP and standard work procedures.  
  • Maintain clean work space and 5S Standards in work area. 
  • Complete visual inspection of product per production specification for defects.  
  • Report identified visual defects to Supervisor or Process Technician. 
  • Package & label product per customer specification. 
  • Enter daily production and scrap data into Mattec. 
  • Operate Assembly or package equipment as required per product specifications and/or work instructions. 
  • Perform mold changeovers. 
  • Load the validated master cycle parameters into the Injection Molding machine at each startup. 
  • Load programs into and align automated and robotic systems. 
  • Ensure Injection Molding machines are running to standard and ensuring product quality meets specification at each startup. 
  • Start and stop Injection Molding equipment after initial start-up. 
  • Answer Injection Molding equipment alarms. 
  • Troubleshoot Injection Molding and automated assembly processes. 
  • Clean injection molds as required per work instructions. 
  • Perform color changes and material lots as required, and complete traceability documentation. 
  • Complete production and workstation documentation as required. 
  • Maintain Lean initiatives and participate in lean projects. 
  • Retrieve required documentation out of TMS to assist with quality related decisions.  
  • Provide suggestions and take active role in Process Improvements to eliminate non-value added activity. 
  • Complete Assembly and auxiliary equipment (TPM) Total Productive Maintenance activities.  
  • Complete Injection Molding equipment and mold (TPM) Total Preventative Maintenance activities. 
  • Responsible for Kanban system associate with work cell to insure materials are properly staged. 
  • Perform Scale set-up and operation of scales. 
  • Complete cycle checklist. 
  • Complete LRPs, including opening and closing of lots, ensuring all paperwork is mistake free. 
  • Utilize SAP to manage LRP labels and documents. 
  • Perform line clearances as required.  
  • Provide support to Production Supervisor as needed. 
  • Perform LOTO (lock out/tag out) of any unsafe equipment.  
  • Other duties as assigned. 

Qualifications

Preferred/Required Education/Skills: 

  • High School Diploma, GED or Injection Molding Machine Experience required 
  • Basic math skills  
  • PC Skills 
  • Work Environment 
  • Works in a clean manufacturing and warehouse environment that may include moderate noise levels 
  • Able to frequently lift up to 35 lbs

Additional Information

All your information will be kept confidential according to EEO guidelines.

For US Benefits, CLICK HERE.

Nemera is an equal opportunity employer and does not discriminate against any person on the basis of race, religion, color, gender, gender identity, sexual orientation, age, national origin, disability, veteran status, or any other protected class indication. This company is required by federal law to hire only persons who can establish they are eligible to work in the United States.

Average salary estimate

$60000 / YEARLY (est.)
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$50000K
$70000K

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What You Should Know About Cell Leader (800-D), Nemera

At Nemera, we are on the lookout for an energetic and dedicated Cell Leader (800-D) who will play a pivotal role in supporting our dynamic cell team at our Buffalo Grove facility. As a Cell Leader, you will be at the forefront of overseeing the startup, operation, and TPM maintenance of molding and assembly equipment, ensuring that all products meet both company and customer specifications while adhering to our high standards of quality and safety. You’ll keep your workspace clean and maintain the 5S standards that foster a productive environment. Your day will involve a mix of tasks, from inspecting products for quality and reporting any defects to operating assembly and packaging equipment with precision. Your expertise in mold changeovers and machine operation will be crucial in ensuring our injection molding machinery runs smoothly. You will also be a key player in maintaining our Lean initiatives, supporting continuous improvement efforts, and participating in TPM activities. Working collaboratively with your team, you’ll provide valuable suggestions for process enhancements that drive efficiency and quality. If you have a passion for manufacturing and a basic understanding of injection molding or relevant experience, we’d love for you to bring your skills to Nemera, where we value hard work and professionalism. Join us and take the next step in your career with a company that is dedicated to innovation and excellence!

Frequently Asked Questions (FAQs) for Cell Leader (800-D) Role at Nemera
What are the primary responsibilities of a Cell Leader at Nemera?

As a Cell Leader (800-D) at Nemera, your primary responsibilities include supporting cell team members, overseeing the operation and maintenance of molding and assembly equipment, conducting quality inspections of products, and managing production documentation. You'll also play a role in maintaining safety standards, implementing Lean initiatives, and troubleshooting equipment issues, all while ensuring compliance with company policies and ISO standards.

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What qualifications are needed to become a Cell Leader at Nemera?

To qualify for the Cell Leader position (800-D) at Nemera, candidates should possess a high school diploma or GED and ideally have experience with injection molding machines. Basic math and computer skills are essential, as is the ability to work in a fast-paced and clean manufacturing environment. Strong attention to detail and a commitment to safety protocols are also crucial.

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What kind of work environment can a Cell Leader expect at Nemera?

A Cell Leader (800-D) at Nemera will work in a clean manufacturing and warehouse environment which may include moderate noise levels. The job requires the ability to frequently lift up to 35 lbs and participate actively in team-oriented tasks. The culture promotes safety, quality, and continuous improvement, making it a rewarding place for driven individuals.

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How does Nemera ensure quality while operating molding equipment?

At Nemera, ensuring quality during molding operations is a priority for the Cell Leader (800-D). Responsibilities include conducting visual inspections of products, troubleshooting Injection Molding processes, and maintaining clear documentation. The Cell Leader is instrumental in adhering to production specifications and implementing TPM activities to maximize machine performance and product safety.

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What role does the Cell Leader play in lean manufacturing initiatives at Nemera?

The Cell Leader (800-D) at Nemera is an active participant in Lean initiatives, which include continuous improvement efforts, waste elimination, and efficiency driving. By providing suggestions and taking part in lean projects, the Cell Leader contributes to creating a more streamlined manufacturing process, which benefits both the team and the overall business operations.

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Common Interview Questions for Cell Leader (800-D)
Can you describe your experience with injection molding machines?

When answering this question, provide specific examples of your experience with injection molding processes, including any hands-on work you've done, the types of machines you've operated, and any relevant troubleshooting techniques you employed. Be sure to mention any successful outcomes of your interventions.

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How do you ensure safety and compliance in a manufacturing environment?

Share your personal approaches to maintaining safety in a manufacturing setting, such as following lockout/tagout procedures, adhering to 5S principles, and participating in safety training. Highlight your ability to be proactive in identifying potential hazards and fostering a culture of safety among team members.

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What steps do you take when a product defect is identified?

Discuss your immediate steps upon identifying a defect, such as reporting it to supervisors, conducting a root cause analysis, and implementing corrective actions to prevent recurrence. Illustrate your understanding of quality control processes in manufacturing.

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How do you prioritize tasks in a fast-paced environment?

Explain your approach to prioritizing tasks, considering factors such as production schedules, team capabilities, and urgency of tasks. Use real-world examples where you effectively managed competing priorities to showcase your organizational skills.

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Can you provide an example of a time you improved a process?

Be ready to share a specific example of a process improvement initiative you led or were part of. Explain the challenge, the action you took, and the measurable results that occurred as a result of your improvement.

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What role do teamwork and communication play in your day-to-day tasks?

Discuss the importance of teamwork and communication in your role. Provide examples of how you collaborate with peers and supervisors to achieve common goals and how effective communication can lead to better efficiency and problem resolution.

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How do you handle machinery alarms or alerts?

Discuss your procedures for responding to machine alarms. Highlight how you remain calm, assess the situation, troubleshoot the issue, and, if necessary, coordinate with maintenance or supervisors to rectify the problem promptly.

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Describe your experience with Total Productive Maintenance (TPM).

Share your knowledge of TPM concepts and how you've applied them in past roles. Discuss specific TPM activities you've performed, how they contributed to operational efficiency, and your role in fostering a culture of proactive maintenance.

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What strategies do you implement for effective time management?

Discuss specific strategies such as creating task lists, setting deadlines, and using time-blocking techniques. Provide examples of how you’ve successfully managed time during busy production periods.

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How do you approach continuous improvement in your work?

Share your mindset around continuous improvement and how you actively seek opportunities for enhancing efficiency and quality in your work processes. Discuss how you implement feedback and measure success.

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Nemera designs, develops, and manufactures drug delivery devices. The company provides devices for ophthalmic, nasal, buccial, parenteral, dermal, and inhalation. Nemera France serves customers in France.

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Full-time, on-site
DATE POSTED
December 25, 2024

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