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Maintenance Technician - Molding (800 B) - job 1 of 2

Job Description

The Maintenance Technician is responsible for repairs on injection molding equipment, robots, adjustments, maintenance, repair and operations of various types of assembly, subassembly, printing, and/or packaging machines. The company scope includes scientific injection molding processing operations and automation equipment in the manufacture of components and devices into FDA regulated markets. This is a high-speed and a controlled manufacturing environment (CME).

Responsibilities:

  • Maintain a clean and safe work area and report any unsafe working conditions
  • Read, use and interpret measuring devices, gauges and inspection tools.
  • Perform all required necessary preventive maintenance and repairs on equipment.
  • Actively participate on teams and offer suggestions for improvement.
  • Answer machine alarms as they occur and identify and address the root cause. 
  • Follow all 5S guidelines 
  • Perform and document inspections per cGMP for work instruction sheet, on device history sheet records, and work instruction sheet tables
  • Follow all Lock Out/Tag Out rules
  • Diagnose and troubleshoot any pneumatic, electrical or mechanical malfunction on a variety of machines 
  • Adjusts assembly machine units for major/minor lot production operations following department specification 
  • Repair and maintain electrical controls on equipment (molding, assembly and packaging machines), including servicing, repairing, adjusting, and testing machines and devices primarily on the basis of electronic principles 
  • Upload programs to controls in the events of program loss or CPU replacement
  • Repair robot arms and controls, including replacing bad boards, motors, encoders, etc.
  • Calibrate and adjust robot pick and place locations if needed
  • Conduct TPM activities as required
  • Input Maintenance work orders into the Computerized Maintenance Management Software (SAP) 
  • Monitor processes, show an awareness of issues and demonstrate corrective actions to address those issues 
  • Perform weekly, monthly and as required preventive maintenance (PM) 
  • Perform root cause analysis for safety, quality, and processing issues
  • Suggest ways to improve the efficiency and safety of our work and environment Comply with all company policies 
  • Must be able to fluently operate presses, robots and auxiliary equipment to diagnose malfunctions, and to verify repairs.
  • Troubleshoots and locates the source of the problem by observing the operation of the equipment.
  • Brainstorms with other maintenance personnel, and outside technical support as needed.
  • Restores damaged or malfunctioning equipment to operation by repairing, replacing and or adjusting electrical, mechanical, hydraulic, and pneumatic systems.
  • Controls down time by scheduling repairs with the Maintenance Manager.
  • Maintains good communications with Maintenance Manager. 
  • Maintains ongoing list of projects with timeline to be addressed and completed.
  • Assists other maintenance personnel as needed,
  • Conserves maintenance resources by using equipment and supplies as needed to accomplish job results.Ensures the work is completed with technical excellence, and in an efficient and cost-effective fashion.
  • Other duties as assigned

Preferred/Required Education/Skills:

  • High school diploma or equivalent required
  • Must have 3 or more years of experience in a technical, hands-on position
  • Strong math, reading and communication skills required
  • Experience with injection molding required
  • Knowledge of PLC programming and troubleshooting (AB, Koyo, Omron, Mitsubishi, etc.)  
  • Experience in hydraulics and pneumatics required
  • Computer skills, including Microsoft Office applications required and SAP experience preferred
  • Ability to work independently from verbal and/or written instructions required
  • Must understand Lean Manufacturing concepts
  • Must be mechanically inclined and have the ability to use basic hand tools
  • Must have strong hand-eye coordination and manual dexterity

Work Environment

  • Works in a clean manufacturing environment that may include moderate noise levels and required appropriate PPE and cleanroom apparel
  • Ability to regularly lift up to 40lbs with repetitive movements
  • Ability to push and pull items
  • Ability to stand and/or walk up to constantly during the shift
  • Ability to climb up and down ladders

Qualifications

  • High school diploma or equivalent required
  • Must have 3 or more years of experience in a technical, hands-on position
  • Strong math, reading and communication skills required
  • Experience with injection molding required
  • Knowledge of PLC programming and troubleshooting (AB, Koyo, Omron, Mitsubishi, etc.)  
  • Experience in hydraulics and pneumatics required
  • Computer skills, including Microsoft Office applications required and SAP experience preferred
  • Ability to work independently from verbal and/or written instructions required
  • Must understand Lean Manufacturing concepts
  • Must be mechanically inclined and have the ability to use basic hand tools
  • Must have strong hand-eye coordination and manual dexterity

Additional Information

All your information will be kept confidential according to EEO guidelines.

POSITION RANGE: $25.00 - $40.00 USD Hourly (This is the range that we in good faith believe is the range of possible compensation for this role at the time of this posting. This range may be modified in the future.)

For US Benefits, CLICK HERE.

Nemera is an equal opportunity employer and does not discriminate against any person on the basis of race, religion, color, gender, gender identity, sexual orientation, age, national origin, disability, veteran status, or any other protected class indication. This company is required by federal law to hire only persons who can establish they are eligible to work in the United States.

Average salary estimate

$67600 / YEARLY (est.)
min
max
$52000K
$83200K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Maintenance Technician - Molding (800 B), Nemera

If you're a skilled Maintenance Technician looking for an exciting opportunity, consider joining nemera as a Maintenance Technician - Molding in Buffalo Grove, Illinois! In this pivotal role, you'll be responsible for maintaining and repairing injection molding equipment, along with various assembly and packaging machines. You'll work in a controlled manufacturing environment, focusing on scientific injection molding processes that cater to FDA regulated markets. Your responsibilities will include performing preventive maintenance, troubleshooting mechanical and electrical issues, and actively suggesting improvements to enhance workplace safety and efficiency. You'll need to interpret measuring devices and be comfortable with PLC programming, hydraulics, and pneumatics. Joining the team means you'll have the chance to collaborate with other professionals, utilize your problem-solving skills, and take pride in restoring machinery to its optimal state. In this position, your contributions will help ensure high-quality production standards while maintaining a clean and safe work environment. If you're ready to engage with cutting-edge technology and make a difference within the company, then this role is perfect for you!

Frequently Asked Questions (FAQs) for Maintenance Technician - Molding (800 B) Role at Nemera
What are the responsibilities of a Maintenance Technician - Molding at Nemera?

As a Maintenance Technician - Molding at Nemera, you'll be responsible for performing preventive maintenance and repairs on injection molding equipment and various machinery. Your duties include troubleshooting mechanical and electrical malfunctions, maintaining a clean workspace, and documenting inspections in compliance with cGMP standards. You'll also participate in team projects, use measuring devices, and suggest improvements for operational efficiency.

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What qualifications do I need to apply for the Maintenance Technician - Molding position at Nemera?

To apply for the Maintenance Technician - Molding role at Nemera, you need a high school diploma or equivalent, along with at least 3 years of experience in a technical, hands-on position. Proficiency in injection molding, knowledge of PLC programming, and competence in hydraulics and pneumatics are crucial. Additionally, strong communication skills and mechanical inclination will serve you well in this role.

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How does the work environment look for a Maintenance Technician - Molding at Nemera?

The work environment for a Maintenance Technician - Molding at Nemera is clean and well-maintained, adhering to safety and regulatory standards. You'll encounter moderate noise levels and may need to wear appropriate PPE. Physical demands include the ability to lift up to 40lbs and engage in repetitive movements, standing or walking during shifts, and climbing ladders as necessary.

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What technical skills are required for the Maintenance Technician - Molding position at Nemera?

The Maintenance Technician - Molding position at Nemera requires a solid understanding of mechanical and electrical systems, especially in injection molding equipment. Proficiency in PLC programming, hydraulic and pneumatic systems, and general troubleshooting skills is essential. Familiarity with SAP and Microsoft Office applications is also preferred to ensure effective maintenance management.

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What kind of benefits can I expect as a Maintenance Technician - Molding at Nemera?

As a Maintenance Technician - Molding at Nemera, you'll have access to competitive compensation ranging from $25.00 to $40.00 per hour, depending on your experience and skills. Additionally, you can expect a comprehensive benefits package that may include health insurance, retirement plans, and other perks. For detailed information about benefits, you can refer to the company's benefits page.

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Common Interview Questions for Maintenance Technician - Molding (800 B)
Can you describe your experience with injection molding and troubleshooting?

In answering this question, provide specific examples of your previous work with injection molding equipment. Discuss how you approached troubleshooting issues, the steps you took to identify malfunctions, and how you resolved them to restore productivity.

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How do you ensure safety and compliance in a manufacturing environment?

To answer this, highlight your knowledge of safety standards and practices, such as 5S guidelines and Lock Out/Tag Out procedures. Discuss your experience in reporting hazards and promoting a safe workplace, as well as example incidents where you actively contributed to improving safety.

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What preventive maintenance strategies have you implemented in your past roles?

Describe specific preventive maintenance strategies you've used. Talk about the frequency of maintenance checks, any successful preventative measures you've implemented, and how you monitored compliance with maintenance schedules to avoid equipment downtime.

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Tell me about a time you suggested an improvement in the workplace; what was the outcome?

Share a specific instance where your suggestion led to measurable improvements in efficiency or safety. Discuss what motivated your idea and what steps you took to present it, along with the positive outcomes resulting from its implementation.

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How do you prioritize tasks when multiple machines require your attention?

In your response, explain your approach to assessing the urgency and impact of each machine's issues. Illustrate how you might prioritize tasks based on safety, production schedules, or severity to ensure smooth operations.

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What tools and technology do you feel are essential for a Maintenance Technician?

Discuss the specific hand tools, diagnostic equipment, and software you consider vital for a Maintenance Technician's role, highlighting your experience with various tools and how they assist in efficient maintenance and troubleshooting.

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How do you stay updated on new technologies and techniques in maintenance?

Here, mention various resources like online courses, workshops, industry publications, or professional networks that you utilize to keep your skills current and learn about advancements in maintenance technology and methods.

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Describe your experience with PLC programming and how you debug issues.

Talk about your hands-on experience with PLC programming. Explain how you approach debugging and diagnosing issues, including your methods for identifying and resolving programming errors or hardware-related faults.

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What motivates you to excel in a maintenance role?

Discuss your passion for problem-solving and technical challenges in a maintenance role. Emphasize how your drive for continuous improvement and your commitment to maintaining high production standards motivate you to excel.

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How have you worked effectively in a team environment?

Sharing an example from your past, describe how collaboration with team members has contributed to successful outcomes. Highlight communication, shared responsibilities, or problem-solving efforts that demonstrate your teamwork capabilities.

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Full-time, on-site
DATE POSTED
April 18, 2025

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