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Mechanical Engineer Senior Consultant

Company Description

We believe in the power of ingenuity to build a positive human future.

As strategies, technologies and innovation collide, we create opportunity from complexity.

Our diverse teams of experts combine innovative thinking and breakthrough use of technologies to progress further, faster. Our clients adapt and transform, and together we achieve enduring results.

An innovation and transformation consultancy, we are over 4000 specialists in consumer and manufacturing, defence and security, energy and utilities, financial services, government and public services, health and life sciences, and transport. Our people are strategists, innovators, designers, consultants, digital experts, scientists, engineers and technologists.

We operate globally from offices across the UK, US, Netherlands and Nordics.

Job Description

PA is an innovation and transformation consultancy that believes in the power of ingenuity to build a positive human future. Our diverse teams of experts combine innovative thinking and breakthrough use of technologies to progress further, faster. 

 

PA’s US Engineering group is dedicated to the design of highly integrated electromechanical systems. A unique technology development and engineering practice, we partner with global clients across industries, collaborating to develop solutions to vexing business challenges. 

 

With an uncommon combination of backgrounds, skills, and cross-discipline expertise, we are constantly challenged with finding solutions to problems that have no clear answers. We often need to avoid existing patterns and beliefs to find the best path forward. We admit when we don’t know something and are energized by learning it. We have a passion for science and design, we are innately curious, and we are steadfastly committed to intellectual honesty and integrity. 

 

What binds us together is our reverence for our chosen vocation. We honor engineering—we learn it well, practice it honestly, and teach it generously. We understand the importance of creating a culture that blends continuous development, flexibility, risk-taking, and collaboration.  

 

You 

You care deeply about solving technical problems and thrive on channeling your inner curiosity and creativity. Your unique perspective, enthusiasm, and skills will be invaluable as we grow together. You have a zeal for engineering principles, applied science, mathematics, analytical thinking, and experimentation, and you are dedicated to turning inventive ideas into innovative products. You communicate effectively with both team members and external partners, and you know that enduring partnerships must be founded on transparency, trust, and mutual respect. You speak the truth, even when it’s difficult.  

 

What you'll do 

  • Sketch, design, build, analyze, validate, and refine robust mechanical and electromechanical designs for low volumes through mass production--on paper, through physical prototyping, and in 3D CAD. 

  • Engage in and support business development. 

  • Collaborate within cross-disciplinary teams to conduct research, brainstorm, prototype, test, analyze, document, and present work to clients.  

Qualifications

What you bring to the table 

  • BS or MS in mechanical engineering or a related field and 6+ years’ experience in an engineering or design-related industry. 

  • Experience solving tough problems within one or more of the following areas: mechatronics, structural design, dynamics, thermal engineering, fluid dynamics, optics, controls, acoustics, precision mechanical systems, product engineering, and design for manufacturing. A broad range is a plus.  

  • Proficiency with 3D modeling CAD (Solidworks preferred) and engineering analysis tools (Python, MatLab, FEA tools, etc).  
     

We look forward to hearing from you. In your cover letter, please tell us why you would like to work with the PA engineering team. A portfolio or selected work examples will help with proper consideration. 

 

PA Consulting is an equal opportunity employer. We are committed to building an inclusive and supportive culture where diversity thrives, and all of our people can excel. You do not need to match every expectation above to apply for this position. We believe bringing together diverse perspectives yields innovative ideas, supporting our objectives to create exceptional value for our clients and exceptional experiences for our engineers.   

 

We recruit, promote, and reward our people based on their contribution, without regard to gender, race, disability, religion, nationality, ethnicity, sexual orientation, age, or marital status. 

Additional Information

Flexible Hybrid Working Schedule (San Francisco, CA Office)

Benefits package at PA  

  • Group medical insurance  
  • Health Savings Account with company match  
  • Teladoc and informed Nurse line resources  
  • Long term care plan  
  • Group dental insurance  
  • Vision plan  
  • 401(k) Savings Plan with company profit sharing contribution  
  • Commuter and Parking tax-savings benefit  
  • 15 days paid vacation days with the opportunity to buy five additional days  
  • 10 paid Holidays plus 10 paid sick days  
  • Company and Voluntary income protection benefits  
  • Gym and health incentive reimbursement  
  • Pet and legal insurance Plans  
  • Employee Assistance Plan  


In compliance with California Equal Pay Transparency Act, PA is required to provide a reasonable salary range for this role.  This salary range is specific to the State of California and is commensurate with experience, market data, applicant skills, internal equity and/or degrees/certifications. California Salary: Low = $149,500 - High: $173,000

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Average salary estimate

$161250 / YEARLY (est.)
min
max
$149500K
$173000K

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What You Should Know About Mechanical Engineer Senior Consultant, PA Consulting

At Cooper Perkins, we are excited to introduce an amazing opportunity for a Mechanical Engineer Senior Consultant! Located in the vibrant city of San Francisco, CA, this role revolves around the design and development of cutting-edge electromechanical systems. Imagine being part of a dynamic consultancy where your mechanical design expertise shines as you work with a diverse team of engineers and innovators. Your days will be filled with sketching, prototyping, and analyzing robust mechanical systems, all while engaging in collaborative brainstorming sessions with cross-disciplinary teams. You’ll have a chance to tackle various challenging problems in areas like mechatronics, thermal engineering, and fluid dynamics. Plus, with the backing of a global consultancy, you'll have access to a wealth of resources that will help elevate your creative problem-solving skills. At Cooper Perkins, we value intellectual honesty and integrity, and we encourage our engineers to take risks and continuously develop their skills. If you're passionate about applying your engineering knowledge to create innovative products and enjoy effective communication with partners and teammates, we'd love to hear from you. Join us, and let's build a positive human future together!

Frequently Asked Questions (FAQs) for Mechanical Engineer Senior Consultant Role at PA Consulting
What are the key responsibilities of a Mechanical Engineer Senior Consultant at Cooper Perkins?

As a Mechanical Engineer Senior Consultant at Cooper Perkins, you'll engage in a variety of responsibilities that include sketching, designing, and analyzing mechanical and electromechanical systems. Your role will involve creating detailed prototypes, collaborating within cross-disciplinary teams, and supporting business development initiatives.

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What qualifications are needed to become a Mechanical Engineer Senior Consultant at Cooper Perkins?

To qualify for the Mechanical Engineer Senior Consultant position at Cooper Perkins, candidates must have a BS or MS in mechanical engineering or a related field and possess at least 6 years of relevant experience in engineering or design roles. Familiarity with CAD tools, particularly Solidworks, is essential alongside skills in problem-solving across various engineering disciplines.

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What types of projects will a Mechanical Engineer Senior Consultant work on at Cooper Perkins?

In this role, you will work on projects involving innovative electromechanical systems across various industries. Projects may include developing solutions for challenges in mechatronics, thermal dynamics, fluid dynamics, and product engineering, which provide abundant opportunities for creativity and collaboration.

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What skills are essential for success as a Mechanical Engineer Senior Consultant at Cooper Perkins?

For success in the Mechanical Engineer Senior Consultant role at Cooper Perkins, essential skills include proficiency in 3D modeling tools like Solidworks, experience with engineering analysis methods, strong analytical and experimental capabilities, and excellent communication skills to effectively liaise with team members and clients.

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Does Cooper Perkins offer flexible working options for the Mechanical Engineer Senior Consultant role?

Yes! Cooper Perkins embraces a flexible hybrid working schedule for the Mechanical Engineer Senior Consultant position, allowing the opportunity to blend in-office work with remote flexibility. This approach supports a healthy work-life balance while enhancing collaboration within teams.

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Common Interview Questions for Mechanical Engineer Senior Consultant
Can you discuss a challenging mechanical design project you've worked on?

In answering this question, provide specific examples that showcase your problem-solving skills, the strategies you employed, and the successful outcomes. Highlight your role in collaboration with teams and the tools you utilized to achieve desired results.

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How do you approach prototyping in mechanical engineering?

Discuss your methods for prototyping, emphasizing how you utilize tools like CAD software to create and test designs. Share your perspective on the importance of iterative testing and learning from prototypes to refine the final product.

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What experience do you have with cross-disciplinary collaboration?

Describe impactful experiences working with professionals from other fields. Highlight how collaboration enhances problem-solving and innovation while sharing specific instances where teamwork led to successful project outcomes.

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Can you explain a situation where you had to solve a complex technical problem?

Provide a detailed account of a complex challenge you faced, emphasizing your analytical thinking process, the steps you took to diagnose the issue, and the successful resolution. This demonstrates your critical thinking capabilities.

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What tools and software do you prefer for engineering analysis?

Elucidate your experiences with specific tools like Python, MatLab, and FEA tools. Discuss your reasons for choosing these software options and how they've contributed to your success in mechanical engineering projects.

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How do you ensure the quality of your designs?

Answer by discussing your approach to quality assurance in design, including peer reviews, validation steps, and testing protocols. Emphasize the importance of maintaining high standards throughout the design process.

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What strategies do you use to stay updated with advancements in mechanical engineering?

Talk about your commitment to continuous development, such as attending workshops, participating in webinars, or following relevant engineering forums. This reflects your proactivity in staying informed about industry trends.

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Describe how you communicate complex technical information to non-technical stakeholders.

Explain your approach to simplifying complex information, using visual aids or analogies when necessary. Share examples of successful communication that resulted in positive feedback or outcomes in past projects.

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What motivates you in the field of mechanical engineering?

Reflect on your passion for engineering, your curiosity for innovative designs, and your desire to contribute toward problem-solving within the field. Connect this motivation back to the values held by Cooper Perkins.

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What do you think is the future of mechanical engineering?

Take this opportunity to share your insights into emerging trends within mechanical engineering, including advanced technologies such as AI, automation, and sustainability practices, and how you see them shaping the industry.

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Our clients recognise we’re different. We’re different in ‘what’ we do, and even more in ‘how’ we do it. Our strategy work helps clients deliver innovation into the real world. At the heart of our business are our people – strategists, technologis...

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Full-time, hybrid
DATE POSTED
April 22, 2025

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