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Principal Design Engineer - Engines/Fuel Cells

Overview

Role: Principal Design Engineer - Engines/Fuel Cells

Location: Shoreham-By-Sea, UK or Prague, Czechia

Role ID: 2025-2743

 

Our vision is to create a safe and sustainable world.

Ricardo plc is a global strategic, environmental, and engineering consulting company. With over 100 years of engineering excellence and employing close to 3,000 employees in more than 20 countries, we provide exceptional levels of expertise in delivering leading-edge and innovative cross-sector sustainable products and solutions. Every day, we enable our customers to solve the most complex and dynamic challenges to help achieve a safe and sustainable world.

 

The Role

The Principal Design Engineer is responsible for the design of complex mechanical components across a range of sectors, including engines, vehicles, transmissions, and hybrid systems -  from light-duty petrol engines to off-highway transmissions.

Working closely with the Chief Designer, the Principal Design Engineer will take the lead on specific systems or complete product designs, as assigned. The role also supports the Engineering Manager in mentoring Design Engineers, helping to develop their skills and ensure adherence to departmental processes.

 

Key Responsibilities

  • Lead mechanical design activities across concept, definitive, and detailed phases.

  • Design major components such as cylinder heads, blocks, transmission casings, or suspension systems with minimal supervision.

  • Produce 3D models, 2D drawings, tolerance stacks, stress calculations, and FMEAs.

  • Develop specifications and ensure designs meet all technical, cost, and timing requirements.

  • Generate detailed manufacturing and assembly drawings, BoMs, and manage design changes.

  • Ensure fit, function, and integration of components within the overall system.

  • Review and validate the work of other Design Engineers, ensuring quality and consistency.

  • Create and manage component and system-level design plans, tracking progress against project schedules.

  • Collaborate with manufacturing and process engineers to ensure designs are optimised for production.

  • Prepare and present designs in internal and external reviews, identifying and managing technical risks.

  • Liaise with customers, suppliers, and internal departments to support project delivery.

  • Maintain up-to-date documentation and follow internal design management processes.

  • Promote the use of best practices and tools, including CAD and Windchill.

  • Mentor junior engineers, support training delivery, and contribute to continuous improvement initiatives.

  • Identify innovation opportunities and contribute to R&D planning.

  • Lead or support project roles such as Chief Designer or Chief Engineer as needed.

  • Provide input into proposals and represent the Engineering Manager when required.

Key Competencies and Experience

  • Extensive experience in mechanical design engineering across automotive, industrial, or defence sectors.

  • Specialisation in at least one core area of mechanical design.

  • Strong 3D CAD skills (e.g. CREO, CATIA) and experience with GD&T and technical drawing standards.

  • Proven ability to lead small teams (4+) and manage component/system delivery.

  • Skilled in producing specifications, design documentation, and technical reports.

Skills and Behaviours

  • Clear communicator with strong organisational and problem-solving skills.

  • Collaborative leader with a proactive approach to mentoring and team development.

  • Detail-oriented with a drive for continuous improvement and innovation.

  • Comfortable liaising with clients and stakeholders across functions.

Working here

You will be warmly welcomed into our workplace where every voice matters. We are diverse thinkers and doers, coming together to create a culture of inclusion. We will support you to find your place.

 

We will encourage you to use your passion and expertise to make a positive impact through the projects you work on.  Your knowledge and desire to bring about change will be invaluable in helping deliver innovative solutions that support communities across the globe in becoming safer and more sustainable.

 

Work life balance 

We offer flexible approaches to work, whether that is working from home, being in the office, or as a hybrid worker. We're happy to discuss flexible working arrangements. Wellbeing is at the core to our culture, allowing employees to flourish and to achieve their full potential.

 

Benefits

We want you to know how much you are valued. Your remuneration and benefits package will reflect that. You will receive a range of benefits which include support for your physical and mental health. 

 

Diversity, Equality, and Inclusion statement

We are an Equal Opportunity Employer, we believe in each person's potential, and we'll help you reach yours. We have an ambitious diversity, equality, and inclusion approach as explained here. We value diversity; recognising that a more diverse workforce creates a richer and more varied working environment. Diversity also drives innovation, by allowing us to offer our clients the best consultancy service that we can. As part of our commitment to engage positively and pro-actively with all our employees and to ensure an inclusive culture, we are a recognised as a 'disability confident' employer.

 

Next steps

Once you have submitted your application a member of our Recruitment Team will be in touch. Please be aware that the timing can vary dependent on the volume of applications that we receive for each role and in some cases, we may start to review applications prior to the closing date.

 

Ricardo is a Disability confident employer please advise the recruitment team via recruit@ricardo.com if you require any adjustments to support you throughout the recruitment process.

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Average salary estimate

$70000 / YEARLY (est.)
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$80000K

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What You Should Know About Principal Design Engineer - Engines/Fuel Cells, Ricardo

Are you ready to take your engineering career to new heights? At Ricardo plc, we're on the lookout for a Principal Design Engineer specializing in Engines/Fuel Cells, based in the beautiful Shoreham-by-Sea, UK, or even in our vibrant Prague office. In this role, you’ll dive into the exciting world of mechanical design, working on a diverse range of projects, from innovative engines and vehicles to complex hybrid systems. You'll lead design activities during all project phases, ensuring every component is crafted to perfection, while also mentoring a fantastic group of junior engineers. Imagine being at the forefront of cutting-edge technology where your creativity and technical expertise genuinely make a difference. With a commitment to sustainability, we create solutions that not only solve complex challenges but actively contribute to making the world safer and more sustainable. You'll produce stunning 3D models, create detailed specifications, and collaborate closely with other teams to optimize designs for efficiency and effectiveness. With a strong support system at Ricardo, we prioritize your well-being, offering flexible working options to maintain a healthy work-life balance. Join us and experience a culture where diverse voices matter and innovative ideas flourish. Let’s work together to shape the future, one design at a time!

Frequently Asked Questions (FAQs) for Principal Design Engineer - Engines/Fuel Cells Role at Ricardo
What are the key responsibilities of a Principal Design Engineer at Ricardo?

As a Principal Design Engineer at Ricardo, you'll lead mechanical design activities across various phases of development, create major components like cylinder heads and transmission casings, produce CAD models and drawings, and ensure your designs meet technical and cost requirements. Additionally, you’ll mentor junior engineers and oversee their work while managing design plans against project schedules.

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What qualifications are required for the Principal Design Engineer role at Ricardo?

To be successful as a Principal Design Engineer at Ricardo, you should possess extensive experience in mechanical design engineering, ideally within automotive, industrial, or defense sectors. A strong proficiency in 3D CAD tools (such as CREO or CATIA), a solid understanding of GD&T, and the ability to lead teams are also essential qualifications.

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How does the Principal Design Engineer at Ricardo support innovation and development?

In the role of Principal Design Engineer at Ricardo, you will identify opportunities for innovation and contribute to R&D projects. Your expertise will not only help improve current engineering practices but also pave the way for future technologies and sustainable solutions that align with our vision of a safer world.

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What is the working environment like for a Principal Design Engineer at Ricardo?

Ricardo promotes a welcoming and inclusive workplace where every voice is valued. As a Principal Design Engineer, you will have the opportunity to work with a passionate team dedicated to collaboration and continuous improvement, whether working from home or in our offices in Shoreham-by-Sea or Prague.

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What benefits can a Principal Design Engineer expect at Ricardo?

As a Principal Design Engineer at Ricardo, you will receive a comprehensive benefits package that reflects your value to the organization. This includes support for both your physical and mental health, flexible working arrangements, and a culture that prioritizes your well-being and work-life balance.

Join Rise to see the full answer
Common Interview Questions for Principal Design Engineer - Engines/Fuel Cells
Can you describe your experience with mechanical design engineering?

When answering this question, make sure to highlight your specific experiences, including projects you've led or contributed to, emphasizing your role in mechanical design. Discuss the tools and technologies you've used, and explain how they've shaped your design philosophy.

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What CAD software are you most proficient in?

It's essential to showcase your strong CAD skills. Be prepared to discuss specific software like CREO or CATIA, providing examples of past projects where you effectively utilized these tools. Illustrate how your proficiency has led to successful design outcomes.

Join Rise to see the full answer
How do you manage project deadlines while ensuring quality in your designs?

Talk about your organizational and time-management strategies. You might mention the importance of setting clear milestones, prioritizing tasks effectively, and how collaboration with other departments helps you maintain quality without compromising on deadlines.

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Can you give an example of how you've mentored junior engineers?

This is a great opportunity to demonstrate your leadership skills. Share specific instances where you have mentored less experienced engineers, highlighting how you guided them in their projects and the impact it had on their development.

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How do you approach troubleshooting design issues?

Discuss your analytical problem-solving process. Explain how you identify design issues, gather data, collaborate with team members, and propose solutions, ensuring you emphasize your systematic approach to resolving challenges.

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What role do you think sustainability plays in engineering?

Articulate your understanding of the importance of sustainable practices in engineering design. You could reference how your designs at Ricardo could contribute to environmentally friendly practices or technologies, demonstrating your alignment with the company's vision.

Join Rise to see the full answer
How do you ensure compliance with industry standards in your designs?

Explain your familiarity with relevant industry standards and how you incorporate them into your design process. Mention any specific standards you've worked with and how you ensure your team adheres to them in your projects.

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Describe a challenging design project and how you handled it.

Choose a relevant project to discuss its challenges. Explain the specific obstacles you faced, the steps you took to address them, and the successful outcome, focusing on your role as a problem solver.

Join Rise to see the full answer
How do you maintain communication with cross-functional teams?

Highlight your emphasis on collaboration and open communication. Share examples of tools or techniques you use to keep everyone in the loop and ensure project alignment, illustrating how effective communication leads to successful project outcomes.

Join Rise to see the full answer
What excites you about working as a Principal Design Engineer at Ricardo?

Share your enthusiasm for the role and the company. Highlight aspects that resonate with you personally, such as the opportunity to contribute to sustainable solutions or the chance to work within a diverse team, reflecting your alignment with Ricardo's values.

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In the field Ricardo Group can be as technical as they need to be. The Group offers engineering, design, and strategic consulting services to clients in the automotive, transport, and energy industries. Its services are focused primarily on resear...

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Full-time, hybrid
DATE POSTED
April 19, 2025

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