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Assembly Technician, Composite Airframe (R3271)

About Shield AI     

Founded in 2015, Shield AI is a venture-backed defense technology company focused on protecting service members and civilians with intelligent systems. Its flagship autonomy software, Hivemind, powers aircraft, drones, and other platforms, enabling complex missions with high reliability in contested environments. With offices in San Diego, Dallas, Washington, D.C., and internationally, Shield AI’s products actively support U.S. and allied operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn,Twitter, and Instagram.   


Job Description:

We are seeking a highly skilled Senior Composite Aircraft Structure Assembly Technician to support the fabrication and assembly of advanced composite airframe structures. The ideal candidate will have extensive experience with composite layup, bonding, drilling, fastening, sealing, and precision assembly of aircraft structural components in a production or prototype environment. Experience working on stealth or next-generation aircraft platforms (e.g., F-35, B-21, or similar) is highly preferred.


What You'll Do:
  • Perform assembly and fabrication of composite aircraft structures using prepreg layup, vacuum bagging, curing, and bonding processes.
  • Work with composite, metallic, and hybrid materials to manufacture and assemble aircraft structural components.
  • Utilize precision drilling, fastening, sealing, and torqueing techniques to assemble airframe structures to aerospace tolerances.
  • Interpret and follow engineering drawings, blueprints, work instructions, and technical documentation to ensure compliance with specifications.
  • Operate CNC trimming, cutting, and bonding equipment as needed to fabricate composite structures.
  • Conduct quality inspections of assembled components to ensure compliance with AS9100, NADCAP, and MIL-SPEC standards.
  • Collaborate with engineering, manufacturing, and quality assurance teams to troubleshoot and resolve production issues.
  • Maintain a high level of attention to detail, accuracy, and safety in a fast-paced aerospace production environment.
  • Work with sealants, adhesives, shimming, and assembly jigs to ensure proper fit and finish.
  • Perform rework and repair, and other modifications of composite components as required.
  • Train and mentor junior technicians to ensure best practices are followed.


Required Qualifications:
  • 7+ years of hands-on experience in composite aircraft structure assembly, preferably with fighter, bomber, or UAV platforms.
  • Proficiency with composite layup, bonding, sealing, and fastening processes.
  • Experience working with aerospace-grade composite materials (carbon fiber, fiberglass, Kevlar, etc.).
  • Strong ability to read and interpret blueprints, engineering drawings, and work instructions.
  • Familiarity with aerospace assembly tools such as drills, reamers, torque wrenches, and CMM measurement tools.
  • Ability to work in a classified or ITAR-restricted environment.
  • Strong understanding of aerospace manufacturing standards, including AS9100 and MIL-SPECs.
  • Experience with precision measuring equipment such as calipers, micrometers, and depth gauges.
  • Ability to lift up to 50 lbs and work in confined spaces as needed.


Preferred Qualifications:
  • Experience on stealth aircraft programs (F-35, B-21, NGAD, or similar).
  • Active security clearance (Secret or higher preferred).
  • Knowledge of automated drilling, bonding, and fastener installation technologies.
  • Associate’s degree or technical certification in Aerospace Manufacturing, Composites, or a related field.


$25.76 - $38.64 an hour

#LI-JM1 

#LD 


Total package details for U.S. based positions:

- Regular employee positions: Salary within range listed above + Bonus + Benefits + Equity

- Temporary employee positions: Hourly within range listed above + temporary benefits package (applicable after 60 days

of employment)

- Interns/Military Fellows/Part-time not eligible for bonus, benefits or equity


Total package details for International positions which are roles based outside of the United States (where applicable):

- International premium, hardship differential, cost of living differential, living quarters allowance, foreign service transfer

allowance, equity, international benefits, visa assistance, and relocation assistance.


Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check.


Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

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CEO of Shield AI
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What You Should Know About Assembly Technician, Composite Airframe (R3271), Shield AI

At Shield AI, we’re excited to open our doors to a talented Assembly Technician focusing on Composite Airframe structures! If you have a passion for aerospace and a knack for working with advanced composite materials, then this role in the Dallas Metro Area might just be your perfect match. As a vital member of our team, you will handle tasks like fabricating and assembling composite aircraft structures, using your skills in layup, bonding, and precision assembly. Your extensive experience with stealth or next-gen aircraft platforms (think F-35 or B-21) will put you right at home here. We're looking for someone who can interpret engineering drawings and maintain the highest standards of quality in a fast-paced production environment. You’ll be working closely with both engineering and quality assurance teams, troubleshooting and problem-solving as you go. Plus, you’ll have the chance to mentor junior technicians, sharing your wealth of knowledge and best practices. Our commitment is to ensure that your experience with us is positive and that you have the opportunity to grow in your career. So, if you’re ready to take on new challenges and be part of a groundbreaking company dedicated to making a real difference in defense technology, we can’t wait to meet you!

Frequently Asked Questions (FAQs) for Assembly Technician, Composite Airframe (R3271) Role at Shield AI
What are the responsibilities of an Assembly Technician at Shield AI?

As an Assembly Technician at Shield AI, you will be responsible for the fabrication and assembly of advanced composite airframe structures. Key tasks include performing layup, bonding, and precision assembly while adhering to aerospace standards such as AS9100 and MIL-SPEC. You'll also interpret engineering drawings and troubleshoot production issues alongside engineering and quality assurance teams.

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What qualifications are required for the Assembly Technician position at Shield AI?

To be considered for the Assembly Technician role at Shield AI, candidates should possess at least 7 years of hands-on experience in composite aircraft structure assembly, with proficiency in composite materials and processes. Familiarity with aerospace manufacturing standards and tools, alongside the ability to interpret blueprints, is essential.

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What is the expected salary range for the Assembly Technician role at Shield AI?

The salary range for the Assembly Technician position at Shield AI is between $25.76 and $38.64 an hour. Factors influencing compensation include skill set, experience, and work location, along with bonuses, benefits, and other compensation packages that may apply.

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What makes working at Shield AI unique for Assembly Technicians?

Working at Shield AI offers Assembly Technicians a unique opportunity to contribute to cutting-edge defense technology. You'll work in a collaborative environment that values innovation while also providing avenues for professional growth and skill development, especially in stealth and next-generation aircraft platforms.

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Is there a training or mentorship program for junior technicians at Shield AI?

Yes, Shield AI encourages experienced Assembly Technicians to train and mentor junior team members. This ensures that best practices are shared throughout the team and that new technicians develop the necessary skills to meet high-quality standards in aerospace manufacturing.

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Common Interview Questions for Assembly Technician, Composite Airframe (R3271)
Can you describe your experience with composite layup and bonding processes as an Assembly Technician?

In answering this question, detail your hands-on experience with various composite materials and processes, emphasizing precision and adherence to aerospace standards. Share specific examples of past projects where you applied these skills effectively.

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How do you ensure compliance with aerospace manufacturing standards in your work?

Discuss your familiarity with standards like AS9100 and MIL-SPEC, along with any previous experience you have had in conducting quality inspections. Highlight your attention to detail and examples of how you've ensured compliance in past roles.

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What techniques do you use for quality assurance in assembling airframe structures?

Share specific quality assurance techniques that you’ve employed, such as using precision measuring tools or adhering to checklists. Emphasize your commitment to maintaining high standards and your problem-solving skills in addressing quality discrepancies.

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How do you interpret engineering drawings and blueprints effectively?

Explain your strategy for understanding and interpreting technical documents, including any tools or resources you rely on. Mention any training or experience that has honed your ability to accurately follow complex engineering specifications.

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Describe a challenging project you’ve worked on in assembly. How did you handle it?

When responding, focus on a specific project that posed significant challenges. Discuss the steps you took to overcome those challenges, highlighting teamwork, communication, and technical expertise as key factors in delivering successful results.

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What safety protocols do you follow while working in a composite assembly environment?

Detail your knowledge of safety protocols in composite assembly, discussing relevant regulations and practices that ensure a safe work environment. Mention any specific safety training you’ve received and how you implement these practices daily.

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How do you mentor junior technicians in best practices?

Talk about your approach to mentorship, including your methods of sharing knowledge and providing constructive feedback. Share an example of a successful mentorship experience where a junior technician improved under your guidance.

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What tools and equipment are you proficient with in the assembly process?

List the tools and equipment you're experienced with, such as drills, torque wrenches, and CNC machinery. Discuss how you've effectively used these tools in past roles to ensure the integrity and quality of your assembly work.

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How do you manage tight deadlines while ensuring quality workmanship?

Provide examples of strategies you use to balance speed with quality. This could include time management techniques, prioritizing tasks, or methods for maintaining focus in a pressure-driven environment.

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What do you consider the most rewarding aspect of being an Assembly Technician?

Share your personal perspective on what you find rewarding in the role of Assembly Technician. This could relate to the satisfaction of contributing to defense technology, working with innovative materials, or the thrill of being part of a collaborative team effort.

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Our mission is to protect service members and civilians with intelligent systems.

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Full-time, on-site
DATE POSTED
March 7, 2025

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