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Manufacturing Process Engineer

Working arrangements

Please note this role does offer hybrid working, our model sets out a minimum 60% onsite / 40% home working split

Part time working or job share options will be reviewed on an individual basis.

Overview

The MBU is new structure within Tokamak Energy. We want to usher in the HTS era.

As a manufacturing process engineer you will develop, implement, and improve manufacturing processes withing MBU with a focus on safety, quality and repeatability. It will involve working closely with the R&D, technical, design, safety, and quality teams with a focus on achieving a robust, reliable, and scalable manufacturing model.

Responsibilities

  • Develop new HTS coil manufacturing and assembly processes.
  • Improve existing manufacturing processes to ensure it can accommodate both custom and scalable production.
  • Collaborate with the R&D team to transition innovations into production-ready processes
  • Participate in design and build of HTS coil manufacturing tooling, jigs and fixtures.
  • Oversee and assess new and existing processes and workflows.
  • Perform risk assessment to ensure new and existing manufacturing processes meet company EHS requirements
  • Create, update, and maintain manufacturing documents.
  • Assess compliance and adherence to quality standards as well as implement and maintain quality control plans and requirements.

  • Degree in Manufacturing / Mechanical Engineering or appropriate experience and proven track record of manufacturing process development.
  • Experience in manufacturing tooling design build and commissioning.
  • Ability to write manufacturing process documentation (Work instructions, process flows, route cards, control plans etc.)
  • Experience of working with superconducting materials and coil winding tooling is desirable
  • Great communication skills (both oral and written) with the ability report project status, issues and plans concisely and effectively in different forums.
  • Adaptable and resilient, with the ability to deal with ambiguity
  • Proactive, energetic and delivery focused, with good problem-solving skills
  • Salary dependent on skills and experience and will be discussed from the outset
  • 28 days (inclusive of festive break) holiday plus bank holidays
  • Eligible for discretionary performance related bonus
  • Share options scheme
  • Pension scheme
  • Financial benefits – including; group life insurance, critical illness, health cash plan and discount scheme  
  • Innovation and Merit bonuses
  • Investment in training and development to support career progression
  • Opportunity to work on and contribute to world class innovation.

Hazard-specific / Safety-critical duties

This job includes the following hazards or safety-critical activities which will require successful pre-employment health screening through our occupational health service before the successful candidate will be allowed to start work:

  • Work in hot or cold environments.
  • Driving on Company business
  • Regular manual handling
  • Work with cryogenic fluids including liquid nitrogen.
  • Working with or in the vicinity of equipment that produces high magnetic fields.
  • Working with materials that are managed under the control of substances hazardous to health regulations (COSHH)

About Us

What if there was a limitless, safe, clean, low-cost energy source, providing much needed global energy security? What if that energy source could also help reduce climate change? We believe that’s fusion energy. Tokamak Energy is a leading global commercial fusion energy company based near Oxford, UK. We have an unrivalled track record designing and operating spherical tokamaks; the optimal route to commercial fusion energy.

In addition to fusion energy, Tokamak Energy is recognised as the leader in High Temperature Superconductor (HTS) magnet, design, numerical modelling, and prototyping. Our dedicated HTS magnet team, in collaboration with key manufacturing partners, is focussed on becoming the leading supplier of HTS magnets to multiple markets.

The company, founded in 2009 as a spin-off from the UK’s Culham Centre for Fusion Energy, currently employs a growing team of over 250 people with experts from the UK and around the world. It combines world leading scientific, engineering, industrial and commercial capabilities. The company has 70 families of patent applications and has raised $250 million, comprising $200m from private investors and $50m from the UK and US governments. Our US subsidiary, Tokamak Energy Inc, was established in 2019.

Come and be a part of a dynamic and innovative team who are striving to provide a solution to one of humanity’s greatest challenges: clean and sustainable energy for all.

Important information

Please note that any personal data submitted to Tokamak Energy will be processed in accordance with the GDPR and related UK data protection legislation.

If you do not meet all the listed criteria for this position, we would still welcome your application.

Entry into employment with Tokamak Energy and progression within employment will be determined only by personal merit and the application of criteria which are related to the duties of each post and the relevant salary structure. In all cases, ability to perform the job will be the primary consideration.

No applicant or member of staff shall be discriminated against because of age, disability, gender reassignment, marriage or civil partnership, pregnancy or maternity, race, religion or belief, sex, or sexual orientation.

What You Should Know About Manufacturing Process Engineer, Tokamak Energy

Are you an innovative thinker with a passion for engineering and a drive to tackle global challenges? Tokamak Energy is looking for a Manufacturing Process Engineer to join our dynamic team and help us advance the future of fusion energy. In this role, you'll play a key part in developing, implementing, and improving our manufacturing processes within our newly established MBU unit. With a focus on high-temperature superconductors (HTS), you'll collaborate closely with R&D, design, safety, and quality teams to support a robust manufacturing model. Your responsibilities will include creating new manufacturing processes for HTS coils, refining existing workflows for custom and scalable production, and ensuring compliance with EHS requirements. You'll also be involved in designing tooling and fixtures while maintaining quality control standards. If you have a degree in Manufacturing or Mechanical Engineering, along with experience in manufacturing process development and tooling design, we want to hear from you! Enjoy the flexibility of hybrid working with a minimum of 60% onsite work and take advantage of professional development opportunities that will support your career growth. Join Tokamak Energy and contribute to shaping a sustainable energy future!

Frequently Asked Questions (FAQs) for Manufacturing Process Engineer Role at Tokamak Energy
What are the key responsibilities of a Manufacturing Process Engineer at Tokamak Energy?

As a Manufacturing Process Engineer at Tokamak Energy, you will develop new HTS coil manufacturing processes, improve existing workflows, and collaborate with cross-functional teams to ensure the production process is both robust and scalable. Your role will also involve conducting risk assessments and maintaining compliance with EHS requirements to ensure safety and quality throughout manufacturing.

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What qualifications are needed for the Manufacturing Process Engineer position at Tokamak Energy?

To qualify for the Manufacturing Process Engineer position at Tokamak Energy, you should have a degree in Manufacturing or Mechanical Engineering. Relevant experience in manufacturing process development, tooling design, and documentation writing is essential. Familiarity with superconducting materials and coil winding tooling is also desirable, along with strong communication and problem-solving skills.

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Is there an opportunity for hybrid working for the Manufacturing Process Engineer role at Tokamak Energy?

Yes, the Manufacturing Process Engineer role at Tokamak Energy offers a hybrid working model, allowing you to work a minimum of 60% onsite while giving you the flexibility to work from home for the remainder. This balance aims to enhance productivity and job satisfaction.

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What kind of projects will a Manufacturing Process Engineer work on at Tokamak Energy?

In the Manufacturing Process Engineer role at Tokamak Energy, you will work on innovative projects related to producing high-temperature superconductors. You will participate in the design and manufacturing of tooling, oversee process assessments, and help transition innovative research from R&D into production-ready processes, driving significant advancements in fusion energy technology.

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What kind of career development opportunities does Tokamak Energy provide for Manufacturing Process Engineers?

Tokamak Energy is committed to investing in the training and professional development of its Manufacturing Process Engineers. You’ll have access to courses and mentorship programs that support your career growth, alongside opportunities to contribute to cutting-edge research and world-class innovation in the energy sector.

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Common Interview Questions for Manufacturing Process Engineer
Can you describe the manufacturing process improvements you've implemented in your previous roles?

When answering this question, focus on specific examples from your past experience where you identified areas for improvement, the changes you proposed, and the outcomes achieved. Highlight quantitative results like reduced costs, improved efficiency, or increased quality metrics to demonstrate your impact.

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How do you ensure compliance with safety and quality standards in your manufacturing processes?

Discuss your approach to safety and quality compliance, emphasizing the methods you utilize, such as conducting regular audits, training staff, and maintaining thorough documentation. Mention any specific standards or practices you’ve applied in previous roles to bolster your answer.

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What is your experience with tooling design and commissioning?

In your response, illustrate your understanding of tooling design principles and share specific examples of tooling projects you've worked on. Discuss how you approached the design, any challenges faced, and how you successfully commissioned that tooling in a manufacturing environment.

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How do you collaborate with R&D and other teams to transition innovations into production?

Address your communication and teamwork skills. Provide examples of successful collaborations with R&D teams, detailing how you gather insights on new technologies, synthesize that information into actionable processes, and work through any challenges that arise during the transition.

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Describe a time when you had to manage ambiguity in a manufacturing project.

Demonstrate your adaptability by sharing a specific scenario where you faced uncertainty. Explain your problem-solving strategies, how you gathered information, and the outcomes that resulted from your proactive approach.

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What methods do you use for creating manufacturing documentation?

Explain your process for creating clear and concise manufacturing documentation, including work instructions and process flows. Mention any software tools or methodologies you’ve found effective and how maintaining up-to-date documents aids in production efficiency.

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How do you assess risk within manufacturing processes?

Discuss your methodology for conducting risk assessments, including identifying potential hazards, analyzing their impact, and formulating mitigation plans. Share specific examples illustrating how your assessments led to enhanced safety or efficiency in manufacturing environments.

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What challenges have you faced while working with superconducting materials?

Reflect on relevant experiences, discussing specific challenges such as handling, storage, or processing of superconducting materials. Aim to demonstrate your knowledge of the unique properties of these materials and how you effectively addressed the challenges posed.

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Can you give an example of a successful project you led in a manufacturing setting?

Highlight a successful project where you played a leading role, detailing your objectives, your approach, and key outcomes achieved. Focus on leadership qualities, teamwork, and how your engineering expertise contributed to the project’s success.

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Why do you want to work at Tokamak Energy as a Manufacturing Process Engineer?

Articulate your passion for renewable energy and advancements in technology that appeal to you about working at Tokamak Energy. Mention the company’s mission in fusion energy, and how your skills and values align with their objectives, reinforcing your enthusiasm for contributing to their innovations.

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Tokamak Energy, founded in 2009, is a fusion power research company based in the United Kingdom.

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Full-time, hybrid
DATE POSTED
December 23, 2024

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