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Sub System Lead Engineer - Thermal

Job Description

Work Arrangement:

Hybrid: This role is categorized as hybrid. This means the successful candidate is expected to report to Milford, Michigan three times per week, at minimum.

The Role:


The Sub-System Lead Engineer (SSLE) is responsible for leading the development, definition, and documentation of requirements for applicable sub-systems or Agile Release Train (ART) solutions. The role involves close collaboration with cross-functional teams, ensuring technical specifications are well-defined, system behavior is clearly documented, and compliance with requirements is maintained throughout the development lifecycle. As a technical domain expert and single point of contact, the SSLE provides guidance on system design, troubleshooting, and optimization and owns the development and delivery of solutions, driving cross team and group efforts.

 This SSLE role focuses on controls of the "BEVHeat" system, which involves thermal management strategies for cabin and powertrain heating/cooling in electric vehicles.

What You'll Do:

  • Create and maintain Behavior Technical Specifications (BTS) with a focus on Behavior-Driven Development (BDD) principles, ensuring customer impact is well understood.

  • Leads Triad Meetings with key stakeholders to ensure effective communication, quick decision-making, and continuous improvement throughout the development process.

  • Provides technical Leadership and mentorship for thermal control Systems

  • Maintain Interface Requirements in DOORS and collaborate with Feature System Architects (FSAs) to ensure requirement structure and intent align with program objectives.

Model-Based Systems Engineering (MBSE) & System Diagrams

  • Develop system block diagrams per MBSE principles in IBM Rhapsody

  • Generate Block Definition Diagrams (mandatory for CICD) and other supporting diagrams (i.e.: Use-Case Diagrams, Activity Diagrams,)

Risk Management & FMEA Activities:

  • Create and maintain Solution FMEAs, and Subsystem FMEAs, and AFMEA (Algorithm) in the area of responsibility.

  • Support DFMEA & PFMEA development by collaborating with software and hardware teams to address failure modes.

  • Ensure awareness of hardware failures (Sev 9, 10) within the in the SSLEs area of responsibility.

Support Requirements & Test Activities:

  • Work with Controls and Software Engineers to ensure designs and implementations comply with requirements.

  • Manage sub-system/solution requirements using Features/Stories in Jira.

  • Support the development of Testable Functionality Roll-Out Plan (TFRP) and ensure test scenarios align with BTS requirements.

  • Assist with test scenario creation and confirmation.

  • Support root cause analysis and integrate resolutions into updated or new requirements.

Compliance & Safety Requirements:

  • Assist in developing On-Board Diagnostics (OBD) regulatory requirements.

  • Support the development and roll-down of safety requirements from systems/systems safety teams.

  • Define and maintain calibration requirements as part of BTS/SDD.

Agile & Cross-Functional Collaboration:

  • Participate as a key stakeholder in Agile development process, including:

    • Scrum meetings (Iteration Planning, Iteration Review, Daily Stand-ups, Program Increment Ceremonies).

  • Engage with cross-functional teams, including Product Teams, FSAs, other SSLEs, and System Engineers, to align requirements, strategies, and solutions.

Additional Job Description

Your Skills & Abilities (Required Qualifications):

  • Bachelor's degree in Engineering (Mechanical, Electrical, Software, Systems, or related fields).

  • 5+ years of professional experience in automotive thermal systems design, analysis with 2+ years of experience in BEV thermal system control engineering.

  • Strong analytical and problem-solving skills, including the ability to make independent, high-impact decisions.

  • Experience with Requirements Engineering in automotive, aerospace, or related industries.

  • Knowledge of Behavior-Driven Development (BDD) and MBSE principles.

  • Familiarity with Jira for managing software-related requirements.

  • Ability to facilitate cross-functional collaboration and lead discussions with stakeholders.

  • Experience with Agile methodologies and SAFe practices.

  • Strong documentation and communication skills to support a distributed, cross-functional team environment.

What Will Give You A Competitive Edge (Preferred Qualifications):

  • Master’s degree, or PhD in Engineering (Mechanical, Electrical, Software, Systems, or related fields).

  • 8+ year's experience with building thermal system simulation environments and plant modeling for testing or requirements generation (Matlab/Simulink, CarSim, D-Space, ETAS, Star-CCM+etc.).

  • 2+ years of embedded software development experience

  • Knowledge of serial data communication, diagnostics (RIDs/DIDs), and User services.

  • Hands-on experience with IBM Rhapsody and system modeling techniques

  • Proficiency in DOORS/DNG for requirement management.

  • Familiarity with ISO 26262 (Functional Safety).

About GM

Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

Why Join Us 

We aspire to be the most inclusive company in the world. We believe we all must make a choice every day – individually and collectively – to drive meaningful change through our words, our deeds and our culture. Our Work Appropriately philosophy supports our foundation of inclusion and provides employees the flexibility to work where they can have the greatest impact on achieving our goals, dependent on role needs. Every day, we want every employee, no matter their background, ethnicity, preferences, or location, to feel they belong to one General Motors team.

Benefits Overview

The goal of the General Motors total rewards program is to support the health and well-being of you and your family. Our comprehensive compensation plan incudes, the following benefits, in addition to many others:
• Paid time off including vacation days, holidays, and parental leave for mothers, fathers and adoptive parents;
• Healthcare (including a triple tax advantaged health savings account and wellness incentive), dental, vision and life insurance plans to cover you and your family;
• Company and matching contributions to 401K savings plan to help you save for retirement;
• Global recognition program for peers and leaders to recognize and be recognized for results and behaviors that reflect our company values; 
• Tuition assistance and student loan refinancing;
• Discount on GM vehicles for you, your family and friends.

Diversity Information

General Motors is committed to being a workplace that is not only free of discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that workforce diversity creates an environment in which our employees can thrive and develop better products for our customers.   We understand and embrace the variety through which people gain experiences whether through professional, personal, educational, or volunteer opportunities. GM is proud to be an equal opportunity employer.


We encourage interested candidates to review the key responsibilities and qualifications and apply for any positions that match your skills and capabilities.

Equal Employment Opportunity Statements

GM is an equal opportunity employer and complies with all applicable federal, state, and local fair employment practices laws. GM is committed to providing a work environment free from unlawful discrimination and advancing equal employment opportunities for all qualified individuals. As part of this commitment, all practices and decisions relating to terms and conditions of employment, including, but not limited to, recruiting, hiring, training, promotion, discipline, compensation, benefits, and termination of employment are made without regard to an individual's protected characteristics. For purposes of this policy, “protected characteristics" include an individual's actual or perceived race, color, creed, religion, national origin, ancestry, citizenship status, age, sex or gender (including pregnancy, childbirth, lactation and related medical conditions), gender identity or gender expression, sexual orientation, weight, height, marital status, military service and veteran status, physical or mental disability, protected medical condition as defined by applicable state or local law, genetic information, or any other characteristic protected by applicable federal, state or local laws and ordinances.  If you need a reasonable accommodation to assist with your job search or application for employment, email us at Careers.Accommodations@GM.com or call us at 800-865-7580. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.​

Average salary estimate

$100000 / YEARLY (est.)
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$80000K
$120000K

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What You Should Know About Sub System Lead Engineer - Thermal, General Motors

At General Motors, we are seeking a passionate Sub System Lead Engineer - Thermal to join our dynamic team in Milford, Michigan. This hybrid position offers you the flexibility to work with talented individuals while leading the way in thermal management strategies for electric vehicles. As the Sub-System Lead Engineer, you will take charge of developing and documenting requirements for innovative systems like the BEVHeat system, crucial for maintaining optimal cabin and powertrain temperatures. In this role, you'll collaborate closely with an array of cross-functional teams, from controls and software engineers to product teams, ensuring that everyone's efforts are aligned towards common goals. You'll play a vital role as a technical domain expert, guiding system design and implementation while facilitating agile development processes. Your initiatives will extend to creating Behavior Technical Specifications (BTS) and engaging in crucial meetings to ensure effective communication and decision-making. With your strong analytical skills and experience in automotive thermal systems design, you'll not only document and monitor compliance with regulatory requirements but also contribute significantly to risk management and safety standards. Join us in our quest for zero crashes and zero emissions as you lead the development of next-generation thermal solutions with GM. We’re excited to see how your skills can help shape the future!

Frequently Asked Questions (FAQs) for Sub System Lead Engineer - Thermal Role at General Motors
What are the responsibilities of a Sub System Lead Engineer - Thermal at General Motors?

As a Sub System Lead Engineer - Thermal at General Motors, your responsibilities include leading the development of thermal systems for electric vehicles, collaborating with cross-functional teams, managing requirements documentation, and ensuring compliance with industry standards. You'll also create Behavior Technical Specifications (BTS), facilitate meetings to drive effective communication, and mentor team members on thermal control systems.

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What qualifications are required to apply for the Sub System Lead Engineer - Thermal position at General Motors?

To qualify for the Sub System Lead Engineer - Thermal position at General Motors, candidates must possess a Bachelor's degree in Engineering (Mechanical, Electrical, Software, Systems, or related fields) and have 5+ years of relevant professional experience in automotive thermal systems design. Additionally, experience with Behavior-Driven Development (BDD), Model-Based Systems Engineering (MBSE), and Agile methodologies is preferred.

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How does General Motors support its Sub System Lead Engineer - Thermal in professional growth?

General Motors supports its Sub System Lead Engineer - Thermal through various initiatives including mentorship, access to advanced training programs, and opportunities for professional development. The company also offers tuition assistance and encourages engagement in internal and external workshops to continually enhance your skills and expertise.

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What tools and technologies should a Sub System Lead Engineer - Thermal be familiar with?

A Sub System Lead Engineer - Thermal at General Motors should be familiar with tools and technologies like IBM Rhapsody for system modeling, DOORS/DNG for requirements management, and Jira for agile project management. Experience with simulation environments such as Matlab/Simulink is also advantageous in this role.

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What unique challenges does a Sub System Lead Engineer - Thermal face at General Motors?

In the role of Sub System Lead Engineer - Thermal at General Motors, one of the unique challenges is integrating thermal management strategies effectively within the broader electric vehicle architectures. This involves balancing performance, safety, and regulatory compliance while collaborating with multiple stakeholders to mitigate risks throughout the development cycle.

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Common Interview Questions for Sub System Lead Engineer - Thermal
Can you explain your experience with thermal systems design?

In responding to this question, be sure to highlight specific projects where you designed or improved thermal systems. Discuss any methodologies used, the challenges faced, and the results achieved to showcase your technical expertise.

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How do you approach cross-functional collaboration?

When answering this question, emphasize your communication skills and give examples of how you facilitated collaboration in past roles. Mention specific tools you’ve used and how those efforts led to successful outcomes.

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Describe your familiarity with Behavior-Driven Development (BDD)?

In your response, summarize your understanding of BDD principles. Share specific experiences where you applied BDD in previous roles, focusing on how it improved collaboration and requirement clarity for the development team.

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What strategies do you employ for risk management in engineering projects?

Discuss your systematic approach to identifying potential risks during project planning and execution. Provide examples of how you created Risk Management or FMEA documents and worked collaboratively with teams to mitigate those risks.

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How do you ensure compliance with safety regulations in your projects?

Talk about your process for staying updated on relevant safety regulations and how you implement these in project workflows. Provide examples of how you developed and maintained safety documents to ensure comprehensive compliance.

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Can you explain your experience with Model-Based Systems Engineering (MBSE)?

Describe your experience with MBSE methodologies and tools, including any specific projects where MBSE significantly enhanced system design and documentation. Highlight how MBSE contributes to better understanding requirements and improving teamwork.

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What tools have you used for requirements management?

Be specific about your experience with tools like DOORS or Jira. Discuss how you used these tools to track requirements, collaborate with teams, and ensure compliance with project timelines.

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How do you handle conflicting priorities in a project?

Discuss your conflict resolution skills. Provide examples of past experiences where you successfully navigated conflicting priorities by collaborating with stakeholders and re-evaluating project goals.

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What is your approach to coaching and mentoring junior engineers?

Share your philosophy on mentorship, including specific techniques you utilize when guiding junior engineers. Provide examples of successful mentorship relationships you’ve fostered in the past.

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How do you stay current with advancements in thermal system technologies?

Explain your commitment to continuous learning. Mention specific resources, conferences, or professional networks you engage with to stay updated on the latest technologies and trends in thermal management systems.

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HQ LOCATION
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EMPLOYMENT TYPE
Full-time, hybrid
DATE POSTED
March 30, 2025

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