Controls and Commissioning Engineer

In the role of Controls and Commissioning Engineer, your main responsibilities will include developing and creating PLC programs, testing and implementing these programs, and overseeing the commissioning process for conveyor systems. You'll work closely with project managers and customers to understand project specifications and ensure compliance with codes and regulations.

To qualify for the Controls and Commissioning Engineer position, candidates must hold a Bachelor's Degree in Electrical Engineering or a related field. Additionally, extensive experience with Rockwell RSLogix and ControlLogix platforms is required, along with familiarity in Ethernet/IP communications, and a willingness to travel 65%-75% for on-site commissioning projects.

A successful Controls and Commissioning Engineer should possess strong troubleshooting skills, critical thinking abilities, and active listening skills. The role demands excellent problem-solving capabilities and a firm understanding of technology design, as well as the ability to collaborate effectively within project teams.

As a Controls and Commissioning Engineer, you can expect to travel approximately 65%-75% of the time for on-site commissioning and system startup activities. This includes visits to customer locations to ensure systems operate as intended and to provide training.

While experience with HMI software, such as Proface and Panelview, is preferred, it is not strictly required for the Controls and Commissioning Engineer position. What’s essential is your background in PLC programming and electrical controls.

In answering this question, focus on specific examples of your work with PLC programming. Discuss the types of conveyor systems you've worked on and the results of your programming efforts, showcasing your technical expertise and attention to detail.

To tackle this question, explain your process for reviewing project specifications, your method for annotating PLC programs, and how you adhere to established codes and regulations. Share any tools or checklists you use to maintain compliance.

When responding to this question, highlight specific troubleshooting strategies you've employed in the past, including systematic approaches to identifying and resolving issues. Explain how thorough testing and documentation play a role in your troubleshooting process.

Discuss your communication style and how you foster a collaborative environment. Mention specific tools or methods you use to share information with project teams, ensuring everyone is on the same page towards success.

Use this opportunity to recount a relevant project where you faced challenges. Focus on the specific issues encountered, the steps you took to resolve them, and the successful outcomes to demonstrate your problem-solving skills.

In your answer, outline your prior commissioning experiences, detailing the steps you take during the commissioning process and how you ensure smooth system start-ups. Highlight any customer feedback received during these phases.

Share the resources you utilize to keep your knowledge current, such as industry publications, professional networks, or conferences. Emphasize your commitment to continuous learning and adapting your skill set accordingly.

Explain your structured approach to documentation, emphasizing clarity, thoroughness, and compliance with customer and in-house requirements. Provide examples of how well-documented procedures have contributed to successful projects.

Reflect on the aspects of the role that excite you, whether it be the innovative technology, the problem-solving challenges, or the satisfaction of successfully commissioning a project. This answer should illustrate your passion for the field.

Describe your methods for managing time and prioritizing tasks, such as creating to-do lists, using project management software, and setting realistic timelines. Discuss your ability to remain flexible and adjust priorities as needed.