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Process Engineer l

Company Description

Harsco Environmental is the premier provider of material processing and environmental services to the global steel and metals industries. Our onsite mill services and resource recovery services offer sustainable solutions that maximize environmental benefit and return valuable raw material into production. We also have developed a range of by-products for specialized applications across industry, construction and agriculture, which utilize Harsco’s expertise in mineral materials.

Job Description

I. Position Summary and Primary Responsibilities     

A Manufacturing Process Engineer Level II will support both production and engineering with production difficulties, analysis, and the recommendation of solutions to ensure proper production flow. Based on engineering and program data, the selected candidate will execute activities to define, implement, and support the manufacturing and assembly methods that enable optimal use of the resources required. The Manufacturing Process Engineer II will work with engineering to solve non-standard problems and will trigger the change process.

The key working relationships of the Manufacturing Process Engineer Level II:

  • Report directly to the Manufacturing Engineering Manager.
  • May lead/guide/mentor entry level Manufacturing Process Engineers.
  • Regularly interact and provide insight and influence at all levels from shop floor associates to business leaders, in leading and encouraging best shop practices.

Primary Responsibilities include but are not limited to:

  • Establish and maintain manufacturing sequential orders.
  • Identify and perform analysis on critical cycle and takt times.
  • Define and implement optimized line balancing for specific assembly rates.
  • Establish detailed manpower requirements such as work centers, crew type, shift, etc.
  • Analyze production capacity such as manpower and equipment.
  • Collect, validate, document, and maintain manufacturing data such as workloads, capacity planning, equipment, footprint layouts, etc.
  • Analyze and revise production standard times.
  • Optimize, establish, and organize work centers considering ergonomics and material flow.
  • Work center Flow Cell Layout & Design.
  • Identify and participate in Continuous Improvement events.
  • Assist in developing functional test procedures (FTP) and PFMEA.
  • Interact with other departments.
  • Drive standardization of processes, production, and products.
  • Flow line production/process sequencing.
  • Collaboration and leadership skills.

Average salary estimate

$80000 / YEARLY (est.)
min
max
$70000K
$90000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Process Engineer l, Enviri Corporation

If you're passionate about process optimization and looking to make a significant impact, Harsco Environmental has the perfect opportunity for you as a Process Engineer II in West Columbia, SC! We pride ourselves on being a leader in the material processing and environmental services sector, particularly for the global steel and metals industries. In this role, you will play a crucial part in streamlining our production flow and solving engineering challenges that arise during the manufacturing process. You will have the opportunity to work closely with production teams and engineering, utilizing your analytical skills to identify issues and propose effective solutions. Your responsibilities will include establishing manufacturing sequential orders, analyzing cycle times, and optimizing line balancing to enhance efficiency. Not only will you collect and maintain valuable manufacturing data, but you'll also have the chance to lead and mentor entry-level engineers. At Harsco Environmental, you're not just doing a job; you are contributing to sustainable practices and industries in need of innovation. We value collaboration, and you’ll often interact with various departments, sharing insights and supporting the continuous improvement of processes. So, if you have a keen eye for detail, strong analytical capabilities, and a drive to enhance production efficiency, we would love to have you on our team!

Frequently Asked Questions (FAQs) for Process Engineer l Role at Enviri Corporation
What are the primary responsibilities of a Process Engineer II at Harsco Environmental?

As a Process Engineer II at Harsco Environmental, your primary responsibilities will include supporting production by analyzing difficulties, defining optimized manufacturing methods, establishing manufacturing order sequences, and implementing effective line balancing strategies. Additionally, you'll analyze production capacity, collect and document essential data, and drive continuous improvement initiatives across various departments.

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What qualifications are needed to be a Process Engineer II at Harsco Environmental?

To excel as a Process Engineer II at Harsco Environmental, candidates typically need a degree in industrial engineering or a related field, coupled with relevant experience in manufacturing processes. Strong analytical skills, familiarity with process improvement methodologies, and excellent collaboration and communication abilities are also crucial for success in this role.

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How does a Process Engineer II contribute to Continuous Improvement at Harsco Environmental?

In the role of Process Engineer II, you will actively participate in Continuous Improvement events, analyzing current workflows and identifying opportunities for enhancement. Your insights will help streamline processes and optimize resource utilization, ultimately improving productivity and supporting Harsco Environmental's commitment to sustainable practices.

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What skills are essential for the role of Process Engineer II at Harsco Environmental?

Essential skills for a Process Engineer II at Harsco Environmental include advanced analytical thinking, a strong understanding of manufacturing processes, effective communication and leadership skills, and the ability to work collaboratively with diverse teams. Additionally, proficiency in data analysis tools and methodologies will be beneficial in this position.

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What can a new Process Engineer II expect on their first day at Harsco Environmental?

On your first day as a Process Engineer II at Harsco Environmental, you can expect an engaging introduction to the company culture, safety protocols, and an overview of the production processes. You will likely meet your team and begin familiarizing yourself with ongoing projects and initiatives, setting the stage for a successful career within our dynamic organization.

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Common Interview Questions for Process Engineer l
Can you describe your approach to solving production difficulties as a Process Engineer II?

When discussing your approach to solving production difficulties, emphasize your analytical skills and your ability to gather data. Explain how you would assess the situation, identify root causes, and collaborate with teams to implement effective solutions. Providing a specific example from your previous experience can strengthen your answer.

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How do you optimize line balancing in a manufacturing environment?

To answer this, discuss your understanding of line balancing principles and how they relate to cycle times and production rates. Highlight your ability to analyze workloads and resources, and explain how you have successfully implemented line balancing techniques in past roles to enhance efficiency.

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What experience do you have with data validation and documentation in manufacturing?

Share your experience with data validation techniques and emphasize the importance of maintaining accurate manufacturing documentation. Talk about how you've used data to inform decision-making and improve processes, ensuring to highlight relevant tools or software you’ve utilized in your previous roles.

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Can you give an example of a Continuous Improvement project you've led?

In answering this question, provide a detailed example of a Continuous Improvement project. Describe your role, the methodologies you applied, the outcomes achieved, and how the project impacted productivity or efficiency. Be sure to illustrate your leadership skills and collaboration with cross-functional teams.

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How do you ensure ergonomic considerations in work center layout?

Discuss your approach to integrating ergonomic principles when designing work center layouts. Explain how you assess tasks to minimize strain on employees and improve productivity and safety. If applicable, relate any instances where you have successfully implemented ergonomic solutions in past roles.

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What role does team collaboration play in your engineering process?

Emphasize the importance of collaboration in driving success in engineering. Discuss how you seek input from diverse teams and how teamwork can provide valuable insights that lead to more robust solutions. Provide an example of a collaboration experience that led to a successful project outcome.

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Describe a time when you had to mentor a junior engineer.

In your answer, describe the situation, your approach in guiding the junior engineer, and the positive outcomes that resulted from your mentorship. Highlight the key skills you focused on developing in the mentee and how this experience reinforced your leadership abilities.

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How do you stay current with industry trends and technological advancements in manufacturing?

Discuss your commitment to continuous learning, such as attending industry conferences, participating in webinars, and engaging with professional networks. Mention any specific technological advancements or trends you have implemented in previous positions, showing your proactive approach to keeping pace with the industry.

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How do you handle tight production deadlines amidst unexpected challenges?

Share your strategies for managing stress and prioritizing tasks under pressure while maintaining quality. Discuss your ability to think quickly, reallocate resources, and communicate effectively with your team to ensure deadlines are met even when unforeseeable challenges arise.

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What is your experience with functional test procedures (FTP) and PFMEA?

Talk about your familiarity with developing and implementing functional test procedures (FTP) and conducting Process Failure Mode and Effects Analysis (PFMEA). If you can, provide specific examples of how these processes have led to improved product quality and reduced risks in your previous work.

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Enviri is transforming the world to green, as a trusted global leader in providing a broad range of environmental services and related innovative solutions. The company serves a diverse customer base by offering critical recycle and reuse solution...

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Full-time, on-site
DATE POSTED
December 9, 2024

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