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Automation & Controls Engineer II

At GAF, we cover more than just buildings. We cover each other. Under this roof, you will have the tools and resources you need to grow and develop in your career. You will experience our incredible culture and will be empowered to support your teammates, your customers, and especially your community. Under this roof, we define the future while leading the present through our deep well of experience and our responsibility to the future to drive improvements and innovation in our products. We are GAF. And under this roof, we protect what matters most.

About GAF - Newton, Kansas

Newton is a vibrant Kansas community founded in 1871 on a spirit of work, from its earliest days as a railroad, agriculture and cattle drive hub. With a population of about 20,000, Newton and neighboring North Newton features an active arts community, three National Historic Districts, a variety of museums, trails, restaurants, shops and attractions, Bethel College, award winning school districts, a championship golf course, first-class convention center and many other amenities. This collaborative region is close to dynamic Wichita and may be the next best place for you to call home, in GAF’s newest “Field of Dreams!” 

New Plant, New Opportunities

If you haven’t been part of a greenfield startup, now is your chance. GAF is the North American leader in residential roofing materials. We are honored to be constructing our newest shingle manufacturing facility in Newton KS and hiring is underway as we build our initial plant leadership team. Due to our investment in training and the development of employees, you will have the opportunity to travel to our other locations, engage with peers, support the hiring of plant staff and participate in the design and construction of the facility. Expect your first years to be rewarding and challenging with an amazing team fully supporting you. You will wear many hats during the construction and commissioning phases of the project, and ease into your steady role over time.

Job Summary
Primary focus will be on electrical projects dealing with controls, data acquisition, power distribution, wiring and other related issues. Responsibilities include the troubleshooting of control, instrument, and electrical problems adversely affecting the manufacturing process. In addition, it is expected that this individual will assist and provide training to maintenance, production or other technicians as needed with technical or troubleshooting related matters. The selected candidate will be skilled in the design, installation, and upkeep of PLC based controls in an industrial continuous process manufacturing environment.

Essential Duties

  • Specific responsibilities include, but are not limited to:
    • Manage the design and installation of electrical/electronic equipment including electrical power distribution systems, PLC’s, instrumentation, variable speed AC and DC drives.
    • Plan and perform work requiring a thorough knowledge of electrical/electronic and mechanical theories and principles. This includes writing specifications, local and national electrical codes, as they relate to a continuous operation process.
    • Partner with the maintenance planner to ensure electrical projects are properly scheduled, and partner with the maintenance engineer to develop a good electrical/electronic preventative maintenance system.
    • Perform design calculations and prepare equipment or material specifications for electrical and electronic PLC based systems.
    • Periodically investigate and make an analysis of electrical or electronic based problems associated with the production operations, and take the appropriate action to correct these problems.
    • Assist and train maintenance, production or other technicians as needed with technical or troubleshooting related matters.​
    • Contribute to capital projects initiated by on-site engineering resources or the corporate Controls Team.
    • Develop capital project scope of works and create detailed funding requests for assigned projects.
    • Direct the work of outside contractors and maintenance staff during project installations.
    • Perform other duties as assigned.


Qualifications Required

  • Bachelor’s Degree in Engineering with 3+ years of experience in an industrial continuous process manufacturing environment Preferred
  • Proficiency with Rockwell Automation software - Studio 5000, RSLogix 500, FTView, CCW, and FTAC.
  • Proficiency selecting, configuring, and troubleshooting Allen Bradley PowerFlex variable frequency drives
  • Deep understanding of basic electrical theory.
  • Knowledge of electrical/electromechanical devices
  • Knowledge of different types of instrumentation and how to calibrate them; Pressure, temperature, flow.
  • HMI development experience - FTView and/or Wonderware
  • Experience with maintaining Production networks, including servers and managed switches
  • Demonstrated ability to manage/install production servers
  • Demonstrated experience of leading controls projects to fruition: Preparing scope, meeting with vendors, evaluating vendor progress, and managing the installation/startup.
  • Demonstrated ability to use trending and other analytical tools to troubleshoot process issues.
  • Understanding of how a continuous web handling system works and how to troubleshoot it.
  • Demonstrated willingness to share knowledge with other team members/plants. Actively engages with other controls personnel.
  • Expertise focused on electrical components, electrical power distribution systems, PLC’s, instrumentation, and variable speed AC drives
  • Demonstrated process control experience in defining, designing, installing, and maintaining control logic systems and equipment in a continuous process manufacturing environment
  • Ability to tune PID controllers
  • Effective communication skills.
  • Must be legally authorized to work in the U.S., without current or future requirements for sponsorship of an employment-based visa status


Qualifications Preferred

  • Proficiency selecting, configuring, and troubleshooting Allen-Bradley Kinetix servo drives
  • Experience with DC drives
  • Experience selecting, configuring, and troubleshooting Allen-Bradley safety PLCs, I/O, and STO hardware

How We Protect What Matters Most:

1. We offer a wide range of health insurance options that include medical, dental, and vision for you and your family. 2. Our Family-Building benefits support the many different journeys to fertility and parenthood. 3. Our robust 401K plan includes an employer match contribution with your pre-tax and/or Roth contributions. 4. Other exciting programs and perks are available to help employees achieve work-life balance, including (but not limited to) a wellness program, free financial coaching, a referral program, and product rebates when purchased for an employee’s primary residence. 5. Professional growth and development are very important to us! We offer internal training programs and courses, as well as a generous tuition reimbursement program. 6. We put diversity and inclusion into action with our Employee Resource Groups, which unite employees based on common perspectives, identities, demographic factors, or out of a desire to be an ally.

GAF complies with federal, state, and local disability laws and makes reasonable accommodations for applicants and employees with disabilities. If a reasonable accommodation is needed to participate in the job application or interview process, to perform essential job functions, and/or to receive other benefits and privileges of employment, please contact HR Services at 833-HR-XPERT.

We believe our employees are our greatest resource. We offer competitive salary, benefits, 401k, and vacation packages for all full time permanent positions. We are proud to be an equal opportunity workplace and GAF, Standard Logistics, SGI, and Siplast are proud to be affirmative action employers. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity, or Veteran status. If you have a disability or special need that requires accommodation, please let us know. If applying for positions in the U.S., must be eligible to work in the U.S. without need for employer sponsored visa (work permit).

Average salary estimate

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What You Should Know About Automation & Controls Engineer II, gafsgi

As an Automation & Controls Engineer II at GAF in Newton, KS, you'll be stepping into a pivotal role in our newest manufacturing plant, part of our proud legacy as the North American leader in residential roofing materials. We’re not just building a facility; we’re crafting an environment where innovation thrives and every team member can grow. Your primary focus will be on electrical projects encompassing controls, data acquisition, power distribution, and troubleshooting essential to enhance our manufacturing process. You'll be integral to managing the design and installation of a range of electrical systems, working closely with maintenance colleagues to ensure our operations run smoothly and efficiently. At GAF, we believe in empowerment, so expect to wear multiple hats and engage in hands-on problem-solving while developing systems that support our production goals. Your expertise will also shine as you train and assist colleagues and technicians, fostering a collaborative culture that drives our everyday successes. The ideal candidate will have a Bachelor’s degree in Engineering and over three years of relevant experience in an industrial continuous process environment. Your passion for leadership and continuous improvement paired with strong communication skills will make you a perfect fit for our dynamic team. If you're ready for an exciting challenge that offers growth, innovation, and community, we invite you to join us at GAF, where we protect what matters most.

Frequently Asked Questions (FAQs) for Automation & Controls Engineer II Role at gafsgi
What are the primary responsibilities of an Automation & Controls Engineer II at GAF?

The Automation & Controls Engineer II at GAF is responsible for managing the design and installation of electrical systems, troubleshooting any control or electrical issues that may affect production, assisting in maintenance training, and contributing to capital projects. This role involves a significant amount of hands-on work, ensuring the seamless operation of our manufacturing processes.

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What qualifications are required for the Automation & Controls Engineer II position at GAF?

To qualify for the Automation & Controls Engineer II position at GAF, candidates must hold a Bachelor’s degree in Engineering and have at least three years of experience in an industrial continuous process manufacturing environment. Knowledge in PLC-based controls and electrical systems is also required, along with excellent communication and teamwork skills.

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How does GAF support the professional development of Automation & Controls Engineer II employees?

GAF is committed to the professional growth of its employees through various internal training programs, tuition reimbursement for further education, and numerous opportunities to engage with innovative projects. Employees receive comprehensive support and resources to enhance their skills and advance their careers within the company.

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What type of electrical systems will the Automation & Controls Engineer II at GAF work with?

The Automation & Controls Engineer II at GAF will work with a variety of electrical systems including PLCs, instrumentation, variable speed drives, and electrical power distribution systems. A thorough understanding of electrical theory and the ability to troubleshoot and maintain these systems is essential for success in this role.

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What is the work environment like for an Automation & Controls Engineer II at GAF?

The work environment for an Automation & Controls Engineer II at GAF is collaborative and dynamic. You'll be part of a new startup plant in a vibrant community, working alongside a passionate team committed to innovation and excellence. GAF fosters an inclusive culture where ideas are welcomed, encouraging a productive and supportive atmosphere.

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Common Interview Questions for Automation & Controls Engineer II
Can you describe your experience with PLC-based control systems?

In your response, detail the specific PLC systems you've worked with, the projects you've implemented, and any troubleshooting that you've conducted. Providing examples of your problem-solving process can showcase your expertise effectively.

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What strategies do you use to troubleshoot electrical problems in a manufacturing setting?

Discuss your analytical approach to problem-solving, such as isolating the issue, conducting tests, and interpreting results. Mention the tools or software you find most effective, and highlight any examples where your troubleshooting led to significant improvements.

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How do you ensure compliance with electrical codes and safety standards in your work?

Explain how you keep updated with local and national electrical codes, and what processes you follow to ensure compliance when designing and installing electrical systems. Illustrating your commitment to safety will strengthen your candidacy.

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Describe a project where you led a controls implementation from concept to completion.

Outline your project management experience by discussing the steps you took from planning to execution. Emphasize your coordination with vendors, your approach to creating project scopes, and how you handled challenges along the way.

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What types of electrical and electronic devices are you most familiar with?

Share a concise list of the devices you've worked with, along with your level of proficiency. It's beneficial to explain any hands-on experience you've had with installing, configuring, or troubleshooting these devices.

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How do you train and support technicians in electrical troubleshooting?

Discuss your methods for effective training, whether through hands-on workshops, creating training documents, or one-on-one mentorship. Illustrating your ability to communicate technical concepts clearly will showcase your leadership skills.

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What methods do you employ for preventive maintenance on electrical systems?

Identify your strategies for developing a preventive maintenance schedule, why it's important, and how you’ve implemented this in previous roles. Highlight any tools you use for tracking and optimizing these processes.

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Can you talk about your experience with variable frequency drives?

Detail any work you've done with variable frequency drives, including installation, configuration, and troubleshooting. Providing specific challenges you've faced with these systems and how you overcame them will emphasize your expertise.

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How do you keep up with the latest technologies and trends in automation and controls engineering?

Mention the resources you utilize, such as industry publications, professional organizations, or online courses. Share specific examples of how you've applied new knowledge to your work in previous roles.

Join Rise to see the full answer
What role do communication and teamwork play in your work as an Automation & Controls Engineer?

Explain how you collaborate with other engineers, maintenance teams, and production staff to achieve common goals. Highlight situations where effective communication led to project success and team cohesion.

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DATE POSTED
April 13, 2025

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