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Sr. Hardware Engineer

ABOUT THE ROLE

We are seeking a Sr. Hardware Engineer to support a highly reputable Industrial Automation Design and Manufacturing company in a direct role! This position is full-time and will be based out of Knoxville, TN.

Responsibilities

  • Design industrial automation equipment.

  • Ensure on-time releases of new designs and existing product changes.

  • Generate design plans for new product offerings as well as to enhance existing products based on new business objectives.

  • Design, test, troubleshoot and document product solutions.

  • Develop schematics, PCB layouts, BOMs and complete assemblies.

  • Support Supply Chain sourcing and component selections.

  • Build & test prototypes for new product development.

  • Utilize verification and validation methods to demonstrate designs meet all design requirements with particular attention given to quality and regulatory requirements.

  • Support testing via 3rd party test facilities.

  • Determine root cause for complex issues and develop practical, efficient, and permanent technical solutions.

  • Provide technical support to Test and Manufacturing departments.

  • Provide leadership and mentoring to team members.

Requirements

  • Education & Years of Experience – Bachelor’s Degree in Electrical or Electronics Engineering and 10 + years of relevant experience with hardware design as well as testing for regulatory compliance.

  • Citizenship – To be considered, you must be a United States (U.S.) citizen due to the federal nature of the work.

  • Must have experience with Microprocessor based designs for mass production.

  • Must have experience with analog and board level design.

  • Must have 5+ years of experience in related engineering field with electronic design, product development, and manufacturing release experience.

  • Must have excellent written and verbal communication skills as well as excellent analytical problem-solving skills.

  • Must be a team leader willing to take on assignments that are not always within core competency.

  • Must have experience designing, debugging, and supporting analog/digital circuits as well as real-time embedded electronics for both microprocessor-based, FPGA/CPLD and DSP hardware platforms.

  • Must have a solid understanding of the PCB fabrication process.

  • Must be proficient in using schematic diagram development tools (e.g., ORCAD, PADS, Altium), PC board layout tools (e.g., ORCAD, PADS, Altium), and simulation tools (e.g., SPICE).

  • Must have a working knowledge of fundamental PCB layout concepts especially regarding EMC and ESD.

  • Must be skilled at using oscilloscopes, logic analyzers, and processor emulators/debuggers.

  • Must have proficiency with Microsoft Office Suite products, such as Word, Excel, Outlook, Visio, and PowerPoint

Desired Skills

  • Master's Degree (MS) degree.

  • Experienced in product certification activities (e.g., CE, UL, etc.).

  • Firmware development experience including HDL design.

  • Industrial automation product development, Rockwell Automation experience.

  • Experienced in designing functional safety products in accordance with IEC 61508.

  • Experienced in designing secure products in accordance with IEC 62443.

  • Proficiency in the Common Industrial Protocol (CIP).

  • Familiar with industrial automation protocols such as Modbus, Profibus, etc.

  • Experienced in leading engineering projects and teams.

ABOUT GEM

GEM Technologies, Inc. (GEM) is an award-winning federal contractor with more than 30 years of experience providing environmental, construction, facility management, and technical services to federal agencies, state and local governments, and commercial organizations. Founded in 1994 as a nuclear engineering firm to support federal operations in East Tennessee, GEM has since expanded into a nationwide, multi-disciplinary provider with over 270 employees and a diverse portfolio of contracts in the environmental, nuclear, and defense sectors. Some reasons to join GEM are:

  • Our philosophy – We believe in the power of effective collaboration and recognize that good partnerships are the building blocks to success.

  • Our relationships – Partnering with federal clients, we solve complex problems, exceed expectations, and advance critical missions.

  • Our team – We are committed to managing a cohesive workforce and cultivating a supportive workplace for our employees on contracts and in-office.

  • Our community involvement – Supporting our communities, we invest time and money in local schools and non-profit organizations.

COMPENSATION AND BENEFITS

GEM’s offered compensation is dependent on candidates’ education, qualifications, and relevant years of experience. To recruit and retain our exceptional staff, we offer the opportunity to elect benefit packages that best suit our employee’s needs; this includes, but is not limited to, a competitive Salary, Medical, Dental and Vision Insurance (including HSA & PPO options), Paid Time Off (PTO), Paid Holidays, Life Insurance, and a matching 401(k) Retirement Plan.

Please Note: With the exception of mandated state requirements, GEM does not publish salary information on external job boards; as such, most ranges listed are estimates made by vendors and not actual salary ranges.

EQUAL OPPORTUNITY EMPLOYER

GEM Technologies, Inc. is an Equal Opportunity/Affirmative Action Employer and does not discriminate on the basis of race, gender, sexual orientation, gender identity/expression, national origin, disability, age, genetic information, veteran status, marital status, pregnancy or related condition, or any other basis protected by law.

What You Should Know About Sr. Hardware Engineer, GEM Technologies, Inc.

Join GEM Technologies, Inc. as a Sr. Hardware Engineer in Knoxville and be part of a team that designs and manufactures cutting-edge industrial automation equipment. In this full-time role, you will work closely with other engineers to lead the charge in designing new products, troubleshooting complex issues, and ensuring that all designs meet quality standards. You will have the opportunity to develop and test innovative solutions while utilizing your expertise in Microprocessor-based designs and analog/digital circuit debugging. Your role will also involve mentoring team members and providing vital support to both the Test and Manufacturing departments. If you have a passion for engineering and a solid understanding of the PCB fabrication process, this position is perfect for you. At GEM, we believe in collaboration and supporting our community, providing you with a nurturing environment to thrive in your career while contributing to meaningful projects.

Frequently Asked Questions (FAQs) for Sr. Hardware Engineer Role at GEM Technologies, Inc.
What are the primary responsibilities of a Sr. Hardware Engineer at GEM Technologies, Inc.?

As a Sr. Hardware Engineer at GEM Technologies, Inc., you'll be responsible for designing industrial automation equipment, ensuring timely releases of new designs, generating design plans for product enhancements, and troubleshooting product solutions. Your expertise in hardware design and testing for regulatory compliance will be essential for building and testing prototypes, supporting supply chain sourcing, and providing leadership to your team.

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What qualifications are needed to apply for the Sr. Hardware Engineer position at GEM Technologies, Inc.?

To qualify for the Sr. Hardware Engineer position at GEM Technologies, Inc., you must have a Bachelor’s Degree in Electrical or Electronics Engineering along with 10+ years of relevant experience. This includes expertise in microprocessor-based designs for mass production, analog and board-level design, as well as strong problem-solving and communication skills. A solid understanding of PCB fabrication processes and proficiency in various schematic diagram development tools is also required.

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What tools and technologies should a Sr. Hardware Engineer at GEM be familiar with?

A Sr. Hardware Engineer at GEM Technologies, Inc. should be proficient in using schematic diagram development tools such as ORCAD, PADS, and Altium. Experience with PCB layout tools, simulation tools like SPICE, and familiarity with testing equipment like oscilloscopes and logic analyzers is also important. Knowledge of industrial automation protocols like Modbus and experience with firmware development can be beneficial.

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Can you describe the work environment for a Sr. Hardware Engineer at GEM Technologies, Inc.?

At GEM Technologies, Inc., the work environment for a Sr. Hardware Engineer is collaborative and supportive. You will be part of a cohesive team that values effective communication and teamwork. GEM is dedicated to fostering a workplace that encourages innovation while also prioritizing community involvement and employee well-being.

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What benefits come with the Sr. Hardware Engineer position at GEM Technologies, Inc.?

GEM Technologies, Inc. offers a comprehensive benefits package for their Sr. Hardware Engineer position, which includes competitive salary options, medical, dental, and vision insurance, paid time off, and a matching 401(k) retirement plan. Additionally, GEM is committed to employee growth and development, ensuring that you have the resources to thrive in your career.

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Common Interview Questions for Sr. Hardware Engineer
How do you approach the design of new industrial automation equipment?

When designing new industrial automation equipment, I start by gathering requirements from stakeholders and defining the project objectives. I then utilize my experience in hardware design to create preliminary schematics, followed by prototyping and iterative testing to ensure the design meets performance and regulatory standards.

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Can you describe your experience with debugging analog and digital circuits?

I have extensive experience troubleshooting both analog and digital circuits. I typically analyze circuit behavior using oscilloscopes and logic analyzers to identify failures, and then apply systematic methods to isolate and resolve issues, ensuring that the final product functions as intended.

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What is your process for ensuring compliance with industry regulations?

To ensure compliance with industry regulations, I stay informed about current standards and best practices. During the design phase, I incorporate required regulatory features and conduct thorough testing with a focus on meeting or exceeding quality requirements, working closely with compliance teams to facilitate certification.

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Can you explain your experience with PCB fabrication processes?

My experience with PCB fabrication processes includes understanding design specifications, selecting appropriate materials, and collaborating with fabricators to ensure manufacturability. I pay close attention to EMC and ESD considerations during the layout phase to mitigate issues during production.

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How do you test and validate your hardware designs?

I employ a combination of verification and validation methods to test my hardware designs. This includes executing functional tests, stress tests, and operating under varying environmental conditions to confirm that the product meets design requirements and is robust enough for its intended application.

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What experience do you have in leading engineering projects?

In my previous roles, I have taken the lead on several engineering projects, coordinating cross-functional teams to achieve objectives. I focus on clear communication, setting milestones, and ensuring that each team member's strengths are utilized, fostering an environment of collaboration and innovation.

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How do you handle design changes introduced late in the project?

When faced with late design changes, I assess the impact on the current timeline and resources. My approach is to gather all stakeholders to discuss the implications and work collaboratively to devise a solution that balances project goals while safeguarding quality and compliance.

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What tools do you prefer for schematic and PCB layout development?

I prefer using tools like ORCAD and Altium for schematic and PCB layout development due to their robust features and user interfaces that facilitate rapid design iterations. I also value simulation tools like SPICE for analyzing circuit behavior before fabrication.

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How do you prioritize tasks when managing multiple projects?

I prioritize tasks by evaluating project urgency and importance, using a project management tool to track progress and deadlines. Regular check-ins with my team members help ensure that everyone remains aligned on priorities while keeping communication open for any needed adjustments.

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What would you do if a prototype design failed testing?

If a prototype design fails testing, I would conduct a root cause analysis to identify the underlying issue. Then, I would collaborate with my team to revise the design, implement corrective actions, and re-test to ensure that the final product meets the necessary requirements.

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EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
March 17, 2025

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