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Senior Mechanical Design Engineer: Da Vinci Single Port Instruments

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.
As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.
Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.
Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.
Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary function of position:

At Intuitive, we believe that minimally invasive care is life-enhancing care. By combining ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints. We are looking for team members with exceptional character who have the capacity to simplify complex problems and the energy to deliver solutions urgently to our patients. The Mechanical Design Engineer is responsible for developing, documenting, and validating new product designs, as well as improving existing designs to meet the needs of our customers.

Roles and Responsibilities:

  • Drive Design efforts to optimize performance, manufacturability and reliability of existing and future Da Vinci SP instruments.
  • Work cross-functionally with Manufacturing Engineers, Systems Engineers, Systems Analysts, Clinical Development engineers, Supplier Engineers
  • Maintain awareness of customer needs and requirements – develop new device concepts as well as continuously improving existing designs to meet those needs.
  • Create product functional and design specifications
  • Analyze and test product designs
  • Develop vendors to manufacture components
  • Develop initial fixtures and processes to assemble components
  • Develop product assembly instructions
  • Develop and perform component verification testing and product validation testing
  • Support production of final product by troubleshooting process and component problems
  • Provide engineering support to Manufacturing, Materials, Test Engineering, and Service to facilitate transfer of designs.
  • Develop Design History Files per FDA requirements
  • Investigate and establish root cause of both latent and emerging design, manufacturing or material defects
  • Develop, implement, test and document solutions for these opportunities according to corporate standard and departmental operating procedures

Qualifications

Skill/Job Requirements:

  • An excitement to learn and get to the bottom of challenging technical problems
  • A passion for creating robust and reliable products as part of a cross functional team
  • An exceptional team player who values collaboration and personal project ownership
  • Minimum education: BSME required, MSME preferred
  • Minimum 6 years experience preferred
  • Experience with small mechanism design, plastics, and/or disposable medical products are a strong plus
  • Proficiency using CAD to design and document mechanisms; SolidWorks preferred
  • Good communication and documentation skills
  • Mechanical design and analysis skills, including statics, dynamics, kinematics, strength of materials and stress analysis
  • Demonstrated knowledge of component manufacturing processes (including injection molding, machining, MIM, heat treatment)
  • Medical product experience desirable but not required.
  • Experience with designing hardware products in a regulated industry for mission critical applications is desired; comfort with concepts of design input, design output, traceability, and risk analysis
  • Familiarity with cleaning and sterilization processes and designing for sterilization
  • Comfortable operating machine shop, measurement and test equipment

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.

Intuitive is an Equal Employment Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Employment Opportunity / Affirmative Action Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

EEO and AA Policy

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$125000 / YEARLY (est.)
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$100000K
$150000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Senior Mechanical Design Engineer: Da Vinci Single Port Instruments, Intuitive

At Intuitive, we're on a mission to revolutionize healthcare through robotic-assisted surgery, and we're looking for a Senior Mechanical Design Engineer to join our Da Vinci Single Port Instruments team in Sunnyvale, CA. This role is all about innovation—you'll be responsible for crafting and refining product designs that not only meet but exceed the needs of our customers. With a collaborative spirit, you’ll work closely with engineers across different disciplines—Manufacturing, Systems, Clinical Development, and more—to drive design efforts that optimize performance, manufacturability, and reliability. Your day-to-day will involve everything from analyzing and testing product designs to developing assembly instructions and troubleshooting production issues. Plus, you'll maintain Design History Files in accordance with FDA regulations, ensuring that our products not only look good on paper but also perform exceptionally in real-world applications. We value individuals who bring exceptional character and a passion for addressing complex technical challenges, allowing us to enhance the experience of both healthcare professionals and patients alike. If you're excited about joining a diverse and inclusive team that thrives on collaboration and innovative problem-solving, we want to hear from you!

Frequently Asked Questions (FAQs) for Senior Mechanical Design Engineer: Da Vinci Single Port Instruments Role at Intuitive
What are the responsibilities of a Senior Mechanical Design Engineer at Intuitive?

As a Senior Mechanical Design Engineer at Intuitive, you will be pivotal in developing, documenting, and validating product designs for the Da Vinci Single Port Instruments. Your main responsibilities will include driving design optimization for performance and manufacturability, collaborating cross-functionally with various engineering teams, analyzing and testing designs, and creating assembly instructions, all while ensuring compliance with FDA requirements.

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What qualifications are needed to apply for the Senior Mechanical Design Engineer position at Intuitive?

To be considered for the Senior Mechanical Design Engineer role at Intuitive, candidates should ideally possess a Bachelor’s degree in Mechanical Engineering (with a Master's preferred) and have a minimum of six years of relevant experience. A strong background in small mechanism design, proficiency in CAD (SolidWorks preferred), and familiarity with component manufacturing processes are highly regarded.

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How does the Senior Mechanical Design Engineer collaborate with other teams at Intuitive?

Collaboration is key in the Senior Mechanical Design Engineer position at Intuitive. You will work closely with Manufacturing Engineers, Systems Engineers, and Clinical Development engineers, among others, to ensure the designs not only meet technical specifications but also align with customer needs and manufacturing capabilities.

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What tools and technologies do Senior Mechanical Design Engineers at Intuitive use?

Senior Mechanical Design Engineers at Intuitive utilize advanced CAD software, particularly SolidWorks, to create and document designs. Additionally, you’ll engage with various test and measurement equipment for verifying product performance and manufacturing processes.

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What is the workplace culture like for a Senior Mechanical Design Engineer at Intuitive?

The culture at Intuitive fosters inclusivity and diversity of thought, encouraging team members to bring their unique perspectives and experiences. As a Senior Mechanical Design Engineer, you will be part of a collaborative environment that prioritizes personal growth, innovation, and a shared commitment to enhancing healthcare through technology.

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Common Interview Questions for Senior Mechanical Design Engineer: Da Vinci Single Port Instruments
Can you describe a challenging mechanical design project you've worked on as a Senior Mechanical Design Engineer?

When answering this question, focus on detailing a specific project, the challenges faced, and how you approached solving them. Highlight your problem-solving skills and collaboration with team members to showcase your ability to handle complex tasks effectively.

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Tell us about your experience with CAD software, particularly SolidWorks.

This is a great opportunity to discuss your proficiency with CAD tools. Share specific examples of projects where you have utilized SolidWorks, and explain how it has helped you in the design process, emphasizing your design documentation skills.

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How do you ensure compliance with industry standards in your designs?

Discuss your understanding of FDA regulations and how you've implemented design controls in past projects. Mention specific measures you've taken to uphold compliance and how you stay updated on regulatory changes within the medical device industry.

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What processes do you follow to test and validate product designs?

Explain your systematic approach to testing and validating designs. Talk about the different testing methods you've employed, how you've documented results, and how this process ensures functionality and safety for medical devices.

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How do you manage cross-functional collaboration during a project?

Share strategies that enhance teamwork, such as regular communication, using collaborative tools, and engaging with all stakeholders throughout the design process. Highlight experiences where effective collaboration led to successful project outcomes.

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What challenges do you foresee in the design of medical products and how would you address them?

Discuss industry-specific challenges like regulatory compliance, user safety, and technological advancements. Highlight your proactive mindset in identifying challenges and your strategic solutions, drawing on past experiences.

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Can you provide an example of how you improved an existing design?

Share a specific example of a design improvement you implemented. Focus on the problem, the solution you developed, and the impact it had on performance or manufacturability.

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How do you approach component verification and validation testing?

Detail your methodology for component verification and validation, emphasizing data collection, analytical skills, and the importance of thoroughness in these phases to ensure product reliability.

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What do you consider when designing for manufacturability?

Talk about considerations like material selection, production processes, and cost-efficiency. Explain how designing with manufacturability in mind reduces time to market and enhances overall product quality.

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Describe your experience with sterilization processes related to mechanical design.

Discuss your familiarity with sterilization methods and how they've impacted your design choices. Provide insights into how to design products that are compatible with these processes to ensure compliance and effectiveness in a clinical environment.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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Full-time, on-site
DATE POSTED
January 10, 2025

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