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Automation and Instrumentation Engineer - job 2 of 3

Job Title: Automation and Instrumentation Engineer

Location: Petersburg, VA

Job Type: Direct Hire

Salary: $80,000 - $120,000 (Depending on Experience)

 

Job Description:

The Automation & Instrumentation (A&I) Engineer is responsible for rolling mill automation, troubleshooting major failures, software backup, research, development, improvement, and testing of electrical/electronic components, equipment, and systems. This role works closely with production and maintenance personnel, as well as management, to ensure continuous operation and improvement of equipment and processes. The A&I Engineer reports to the Maintenance General Foreman.


Primary Responsibilities:
  • Lead initiatives to improve HMI based on operational needs.
  • Enhance automation stability and address system delays.
  • Identify and implement opportunities for increased throughput and improved instrumentation reliability.
  • Develop and optimize alarm reporting for operators and maintenance teams.
  • Collect, analyze, and report asset performance while implementing efficiency improvements.
  • Provide recommendations for major equipment modifications, renovations, and replacements.
  • Support planning and scheduling processes for maintenance downtime and outages.
  • Participate in failure analysis for maintenance and operational issues.
  • Assist in the development and execution of annual action planning.


Requirements:
  • Education: BS in Electronics, Networking, Automation, or Electrical Engineering, or equivalent work experience.
  • Experience: 5 years of relevant experience, with preference for steel industry background.
  • Strong knowledge of AC/DC controls and motors.
  • Experience programming PLCs in a manufacturing setting.
  • Solid understanding of computer programming and software development.
  • Ability to troubleshoot equipment problems and perform complex system tests.
  • Proficiency in MS Office, SAP, IBA, and CAD.
  • Willingness to work in both office and field settings.
  • Ability to translate operator requests into actionable automation tasks.


Desired Skills:
  • Advanced programming experience with: GE Innovation Series Controllers, Toshiba NV Controllers, RX3i Controllers, GE Genius Block I/O Networks, IBA Analytical Tools, Siemens S7/TIA
  • Commissioning systems expertise.
  • Knowledge of A/C motor tuning and high/medium voltage GE & ABB drives.
  • Familiarity with networking, including Cisco switching/router configuration.
  • Strong troubleshooting and problem-solving skills.
  • Ability to communicate effectively with operators, maintenance, and leadership teams.


Subject to a pre-employment drug test and/or background check.

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Average salary estimate

$100000 / YEARLY (est.)
min
max
$80000K
$120000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Automation and Instrumentation Engineer, Qualdoc

If you're passionate about engineering and automation, then the Automation and Instrumentation Engineer position in Petersburg, VA is the perfect opportunity for you! In this dynamic role, you’ll get to lead initiatives that enhance the performance and reliability of our state-of-the-art rolling mill automation systems. Collaborating closely with production and maintenance personnel, your expertise will be crucial as you troubleshoot major failures and ensure continuous operation of equipment and processes. Your duties will include developing and optimizing alarm reporting systems, collecting and analyzing asset performance, and providing recommendations for major modifications. With a competitive salary range of $80,000 to $120,000 depending on experience, this direct-hire role promises a fulfilling career path. If you have a solid understanding of AC/DC controls and experience with PLC programming in a manufacturing setting, we’d love to hear from you! We're looking for an individual with a BS in Electronics, Networking, Automation, or Electrical Engineering, or equivalent work experience, and at least 5 years in a relevant field, preferably in the steel industry. Besides technical skills, your ability to communicate effectively with operators and management teams will be essential for success in this role. Join us to contribute to meaningful projects and make a real impact on our operations!

Frequently Asked Questions (FAQs) for Automation and Instrumentation Engineer Role at Qualdoc
What are the key responsibilities of an Automation and Instrumentation Engineer at our company?

The Automation and Instrumentation Engineer at our company will lead initiatives to improve HMI based on operational needs, enhance automation stability, and address any system delays. They will also be responsible for identifying and implementing opportunities for increased throughput and improved instrumentation reliability, as well as developing and optimizing alarm reporting.

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What qualifications are required for the Automation and Instrumentation Engineer position in Petersburg, VA?

To qualify for the Automation and Instrumentation Engineer position in Petersburg, VA, candidates should possess a BS in Electronics, Networking, Automation, or Electrical Engineering, or equivalent work experience. A minimum of 5 years of relevant experience, particularly in the steel industry, is preferred.

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How important is experience in PLC programming for the Automation and Instrumentation Engineer role?

Experience in PLC programming is crucial for the Automation and Instrumentation Engineer role as it directly impacts the ability to troubleshoot equipment problems and perform complex system tests effectively.

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What tools and software should an Automation and Instrumentation Engineer be familiar with?

An Automation and Instrumentation Engineer should be proficient in tools such as MS Office, SAP, IBA, and CAD. Familiarity with GE Innovation Series, Toshiba NV Controllers, and Siemens S7/TIA is also desired.

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What type of work environment should candidates expect for the Automation and Instrumentation Engineer role?

Candidates for the Automation and Instrumentation Engineer position should expect a mixed work environment that includes both office and field settings. This flexibility is essential for addressing automation needs efficiently.

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Common Interview Questions for Automation and Instrumentation Engineer
Can you explain your experience with PLC programming?

When discussing your experience with PLC programming, focus on specific projects you've worked on. Highlight the programming languages you are familiar with, any challenges you faced, and how you overcame them. Provide examples of how your PLC programming has improved operational efficiency.

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How do you troubleshoot major failures in automation systems?

Explain your systematic approach to troubleshooting, including diagnosing issues by analyzing symptoms, consulting system logs, and collaborating with team members. Emphasize any successful resolutions you've executed in high-pressure situations.

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Describe a time you enhanced automation stability in a manufacturing setting.

Share a specific example where you took steps to improve automation stability, detailing the methods you used and the results achieved. Highlight how your actions led to increased production efficiency or reduced downtime.

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What experience do you have with alarm reporting systems?

Discuss your familiarity with developing and optimizing alarm reporting systems. Provide examples of how improved alarm systems benefited operations and how you translated operator requests into actionable tasks.

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Can you provide an example of how you've contributed to a cross-functional team?

Describe a specific project where you collaborated with production and maintenance teams. Highlight your communication skills and how your engineering expertise assisted others in solving complex issues.

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How do you approach the development of a maintenance schedule?

Talk about your experience in planning maintenance downtimes. Discuss how you gather data on equipment performance and collaborate with other teams to schedule maintenance that minimizes production disruptions.

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What tools are you proficient in for data analysis and reporting?

List the specific tools you've used for data analysis, such as SAP or IBA, and describe how you've utilized these tools to enhance asset performance and generate actionable insights.

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How do you keep abreast of the latest technological advancements in automation?

Share your strategies for staying updated on industry trends, including attending workshops, networking with professionals, and consuming relevant publications. Highlight how this knowledge has been applied in your past roles.

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What’s your process for communicating technical information to non-technical personnel?

Explain your approach to simplifying complex technical information. Use examples where you successfully communicated with non-technical teams or stakeholders to ensure a mutual understanding.

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Why do you want to work as an Automation and Instrumentation Engineer with us?

Share your motivations for applying to this specific company. Discuss your alignment with their mission, the excitement about the projects they are involved with, and how your skills and experience make you a great fit for their team.

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DATE POSTED
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