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Sr Staff Manufacturing Engineer (R3006)

Introduction to Shield AI

Founded in 2015, Shield AI is a venture-backed defense technology company whose mission is to protect service members and civilians with intelligent systems. In pursuit of this mission, Shield AI is building the world’s best AI pilot. Its AI pilot, Hivemind, has flown a fighter jet (F-16), a vertical takeoff and landing drone (V-BAT), and a quadcopter (Nova). The company has offices in San Diego, Dallas, Washington DC and abroad. Shield AI’s products and people are currently in the field actively supporting operations with the U.S. Department of Defense and U.S. allies. 


Job Description:

The Manufacturing Engineer will play a key role in the development and optimization of manufacturing processes for aerospace components. This position focuses on improving efficiency, ensuring high-quality production standards, and solving complex manufacturing challenges in a fast-paced startup environment. The engineer will work closely with cross-functional teams, including design, production, and quality, to streamline operations, reduce costs, and ensure timely delivery of products. This role is critical to supporting the scaling of manufacturing as the company grows.


What You'll Do:
  • Develop, implement, and optimize manufacturing processes for aerospace components.
  • Identify areas for efficiency improvements and cost reductions in production.
  • Collaborate with design and production teams to ensure manufacturability of new products.
  • Troubleshoot and resolve manufacturing issues to minimize downtime and improve quality.
  • Drive continuous improvement initiatives to enhance production performance and ensure scalability.


Required Qualifications:
  • Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field, or relevant experience
  • 10+ years of experience in manufacturing engineering, with a focus in rapid growth environments
  • Experience in owning the scale of production processes in a startup or rapid-growth environment.
  • Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly.
  • Experience with process improvement methodologies, such as Lean Manufacturing or Six Sigma.
  • Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities.


Preferred Qualifications
  • Knowledge of quality standards, such as AS9100 or ISO 9001.
  • Proficiency in CAD software
  • Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems.
  • Knowledge of ERP/MRP systems and data-driven decision-making in a manufacturing context.
  • Hands-on experience with manufacturing equipment and tooling design.
  • Strong project management skills, including experience managing multiple priorities and deadlines.


$145,710 - $218,565 a year

#LI-JM1

#LE


Total package details for U.S. based positions:

- Regular employee positions: Salary within range listed above + Bonus + Benefits + Equity

- Temporary employee positions: Hourly within range listed above + temporary benefits package (applicable after 60 days

of employment)

- Interns/Military Fellows/Part-time not eligible for bonus, benefits or equity


Total package details for International based positions (where applicable):

- International premium, hardship differential, cost of living differential, living quarters allowance, foreign service transfer

allowance, equity, international benefits, visa assistance, and relocation assistance.


Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check.


Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

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CEO of Shield AI
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What You Should Know About Sr Staff Manufacturing Engineer (R3006), Shield AI

At Shield AI, based in the vibrant Dallas Metro Area, we're on a mission to protect service members and civilians with innovative technologies. We're currently looking for a Sr Staff Manufacturing Engineer who will play a pivotal role in enhancing our manufacturing processes for aerospace components. In this exciting position, you'll dive into a variety of manufacturing challenges, working closely with talented cross-functional teams in design, production, and quality assurance to drive efficiency, reduce costs, and ensure high-quality production standards. We thrive in a fast-paced, startup environment, and we need someone with a strong background in manufacturing engineering who can adapt to our dynamic growth. Your expertise will be crucial in identifying areas ripe for improvement and troubleshooting any complex issues that arise. With your help, we aim to scale our manufacturing capabilities while maintaining exceptional product delivery timelines. If you have over 10 years of experience and a knack for process optimization, this role could be an amazing fit for you. Join us as we strive to redefine defense technology and create a safer world with our cutting-edge AI systems.

Frequently Asked Questions (FAQs) for Sr Staff Manufacturing Engineer (R3006) Role at Shield AI
What are the key responsibilities of a Sr Staff Manufacturing Engineer at Shield AI?

As a Sr Staff Manufacturing Engineer at Shield AI, you will be responsible for developing, implementing, and optimizing manufacturing processes specifically for aerospace components. This involves collaborating with design and production teams, troubleshooting manufacturing issues, and driving continuous improvement initiatives to enhance production quality and efficiency.

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What qualifications do I need to apply for the Sr Staff Manufacturing Engineer position at Shield AI?

To qualify for the Sr Staff Manufacturing Engineer role at Shield AI, you need a Bachelor’s degree in Mechanical Engineering or a related field, along with at least 10 years of experience in a manufacturing engineering capacity, particularly in rapid growth environments. Familiarity with Lean Manufacturing or Six Sigma methodologies is also essential.

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How does experience in startup environments benefit a Sr Staff Manufacturing Engineer at Shield AI?

Experience in startup environments is crucial for a Sr Staff Manufacturing Engineer at Shield AI as it equips you with the ability to handle rapid changes, adapt quickly, and implement innovative solutions on the fly. Your background will help navigate the complexities of scaling production processes effectively.

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What advanced manufacturing technologies should a Sr Staff Manufacturing Engineer at Shield AI be familiar with?

A Sr Staff Manufacturing Engineer at Shield AI should be familiar with advanced manufacturing technologies such as additive manufacturing and automation systems, which can significantly enhance production capabilities and efficiency, contributing to the overall mission of the company.

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What growth opportunities are available for a Sr Staff Manufacturing Engineer at Shield AI?

Shield AI offers significant growth opportunities for a Sr Staff Manufacturing Engineer, including the chance to lead innovative projects, mentor junior engineers, and play a key role in shaping manufacturing strategies as the company continues to expand in the defense technology sector.

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Common Interview Questions for Sr Staff Manufacturing Engineer (R3006)
Can you explain your experience with Lean Manufacturing principles in relation to the Sr Staff Manufacturing Engineer role?

When discussing your experience with Lean Manufacturing principles, focus on specific projects where you successfully applied these methodologies to reduce waste and improve process efficiency. Provide quantifiable results that showcase the impact of your efforts on production quality and cost savings.

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How do you prioritize projects as a Sr Staff Manufacturing Engineer?

Prioritization is key in a fast-paced environment. Discuss your method for assessing project urgency and importance, and how you utilize project management tools to balance multiple priorities effectively while ensuring deadlines are met.

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Describe a complex manufacturing challenge you faced and how you resolved it.

Provide a detailed account of a specific challenge, emphasizing your analytical approach. Showcase how you involved cross-functional teams and the steps you took to communicate effectively with stakeholders, ensuring a successful resolution.

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What strategies do you use to promote continuous improvement in manufacturing processes?

Talk about your experience implementing Kaizen events or regular review processes that engage teams in identifying areas for improvement. Highlight specific tools or methodologies you've used that led to measurable enhancements in production.

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How do you ensure compliance with quality standards in manufacturing?

Emphasize your knowledge of quality standards like AS9100 or ISO 9001, and explain the processes you’ve implemented to uphold these standards within manufacturing. Discuss any audits or assessments you've successfully managed.

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What role does collaboration play in your workflow as a Sr Staff Manufacturing Engineer?

Collaboration is vital in this role. Discuss how you foster collaboration among design, production, and quality teams, utilizing regular meetings and open communication channels, which not only enhances productivity but also supports innovation.

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How comfortable are you with utilizing CAD software in your engineering role?

Share your experience with CAD software, emphasizing specific tools you've used and projects where CAD has facilitated improvements in designs or manufacturing processes, demonstrating your technical proficiency.

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What metrics do you track to evaluate manufacturing performance?

Discuss the key performance indicators (KPIs) you monitor, such as production yield, cycle time, and scrap rates. Explain how you analyze these metrics to identify trends and drive improvements.

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Explain how you have managed a team in a high-pressure manufacturing environment.

Provide insights into your leadership style and how you motivate your team during challenging periods. Cite examples of how you’ve encouraged open dialogue and continuous feedback to maintain morale and efficiency.

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What emerging technologies do you believe will impact the future of manufacturing in aerospace?

Share your perspectives on emerging technologies such as AI integration, robotics, and smart manufacturing techniques. Explain how you stay informed about industry trends and how you envision these changes influencing manufacturing practices.

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Our mission is to protect service members and civilians with intelligent systems.

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Full-time, on-site
DATE POSTED
December 12, 2024

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