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Manufacturing Engineer II - Coating

Purpose of the Position

This position is responsible for the implementation and maintenance of optical thin film manufacturing processes, providing subject matter expertise and support for said processes, as well as facilitating continual improvement of Thorlabs’ coated optics products. Although the location of the position is in Newton, NJ, from time to time it may be required to undertake duties at other Thorlabs locations. 

 

Essential Job Functions include the following, but are not limited to:

 

  • Providing technical knowledge and documentation of the thin film manufacturing lab to production staff and Tech Support/Specials/OEM inquiries. Topics include vacuum discipline; coating equipment operation; coating process principles; substrate preparation, handling, and integration into the coating environment; coating fixture design principles; process monitoring and feedback.
  • Managing process implementation and providing documented feedback.
  • Leading engineering projects by utilizing resources and applying process optimization concepts to manufacturing.  
  • Operating and utilizing metrology instruments for thin film characterization.
  • Identifying failure by Root Cause Analysis of thin film processes as well as documenting supporting data.
  • Documenting the installation and onboarding of new equipment with direction from senior members
  • Providing training and mentorship to junior members with guidance from engineering trainers

 

 

 

 

 

Qualifications

Experience:

  • 4+ years of experience of optical thin film coating experience in a manufacturing environment
  • Experience with thin film software and a good understanding of optical thin film design.
  • Strong experience maintaining and troubleshooting coating equipment.

Education:

  • Minimum bachelor’s degree in physics, materials science, or one of the Engineering disciplines.

Specialized Knowledge and Skills:

  • Ability and desire to work in a team environment and to interact with production supervisor, technicians and design engineers.
  • Computer proficiency using Microsoft Office Suite.
  • Skilled in writing work instructions and visual aids.
  • Amount of supervision required less than 25% of the time.
  • Strong problem solving/analysis skills.
  • Strong sense of confidentiality & ethical conduct.
  • Strong attention to detail.
  • Ability to take direction and follow procedure.
  • SolidWorks, GD&T for coating fixture design.
  • TF Calc or Optilayer for coating analysis
  • Coating process design for manufacturing.
  • Physical vapor deposition theory.
  • Vacuum pump theory.
  • Film thickness control methods.
  • Material preparation and machine maintenance.

  • Must be able to work on ITAR restricted projects

Direct Reports:

This position has no direct supervisory responsibilities.

Thorlabs values its diverse environment and is proud to be an Equal Employment Opportunity/Affirmative Action employer.  All qualified individuals will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age or veteran status. Job descriptions are not intended as and do not create employment contracts.  The organization maintains its status as an at-will employer.  Employees can be terminated for any reason not prohibited by law.

Thorlabs offers a complete benefits package that includes medical, dental and vision insurance, company paid life insurance, a generous PTO package, a 401(k) plan, and tuition reimbursement just to name a few.

Average salary estimate

$90000 / YEARLY (est.)
min
max
$80000K
$100000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Manufacturing Engineer II - Coating, Thorlabs

Thorlabs is on the hunt for a talented Manufacturing Engineer II - Coating to join our dynamic team! In this exciting role, you'll dive deep into the world of optical thin film manufacturing processes, ensuring that our coated optics products are top-notch. You'll provide subject matter expertise and support, facilitating continuous improvement while working in our state-of-the-art thin film manufacturing lab. Your day-to-day responsibilities will include managing process implementation, leading engineering projects, and utilizing metrology instruments for thin film characterization. You won't just be troubleshooting; you'll be mastering the art of identifying failures through Root Cause Analysis and documenting all your findings meticulously. Plus, you'll have the opportunity to train and mentor junior team members, sharing invaluable knowledge and skills gained from your 4+ years of optical thin film coating experience. We’re looking for someone with a bachelor’s degree in physics, materials science, or engineering, who possesses strong problem-solving skills and a keen attention to detail. If you thrive in a team environment and are passionate about the manufacturing process, this could be your perfect fit at Thorlabs. We value a collaborative atmosphere and are committed to diversity and inclusion, making this not just a job, but a place where you can really grow your career! Join us in shaping the future of optics and take your career to the next level.

Frequently Asked Questions (FAQs) for Manufacturing Engineer II - Coating Role at Thorlabs
What are the main responsibilities of a Manufacturing Engineer II - Coating at Thorlabs?

As a Manufacturing Engineer II - Coating at Thorlabs, your key responsibilities will include supporting and implementing optical thin film manufacturing processes, guiding production staff, and managing engineering projects to optimize manufacturing procedures. You'll also operate metrology instruments for thin film characterization and lead efforts in Root Cause Analysis for process failures.

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What qualifications are required for the Manufacturing Engineer II - Coating position at Thorlabs?

To qualify for the Manufacturing Engineer II - Coating position at Thorlabs, candidates should have at least 4 years of experience in optical thin film coating workflows within a manufacturing environment. A bachelor’s degree in physics, materials science, or an engineering discipline is also required, along with proficiency in thin film software and strong analytical skills.

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What skills are essential for success as a Manufacturing Engineer II - Coating at Thorlabs?

Essential skills for a Manufacturing Engineer II - Coating at Thorlabs include a strong understanding of optical thin film design, excellent problem-solving abilities, and the capacity to work effectively in a team. Familiarity with various engineering tools like SolidWorks, experience with process design for manufacturing, and strong attention to detail will enhance your effectiveness in this role.

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How does Thorlabs support the continual improvement of coated optics products?

At Thorlabs, continual improvement of coated optics products is supported through the expertise of Manufacturing Engineer II - Coating roles, who manage and refine manufacturing processes, implement efficient procedures, and engage in thorough process monitoring. Your role will contribute to identifying process enhancements that boost product quality and performance.

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What is the work environment like for a Manufacturing Engineer II - Coating at Thorlabs?

The work environment for a Manufacturing Engineer II - Coating at Thorlabs is collaborative and innovative. You’ll be working closely with production supervisors, technicians, and design engineers in a high-tech lab setting. Thorlabs promotes a diverse culture and offers opportunities for mentorship and professional growth while maintaining a commitment to ethical conduct and confidentiality.

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Common Interview Questions for Manufacturing Engineer II - Coating
Can you describe your experience with optical thin film coating processes?

Certainly! Highlight specific projects where you implemented thin film coating processes, discussing the equipment used, troubleshooting issues, and how you improved efficiencies. Emphasize your practical knowledge and any software tools you're familiar with, like TF Calc or Optilayer.

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How do you approach Root Cause Analysis in manufacturing?

Explain your systematic approach to Root Cause Analysis, including how you gather data, identify failures, and implement corrective actions. Share examples of past experiences where you've successfully identified a root cause and what steps you took to mitigate the issue.

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What methods do you use for process optimization in manufacturing?

Discuss your familiarity with various optimization methodologies, such as Six Sigma or Lean principles. Provide examples of how you've applied these concepts to streamline operations, improve product quality, or reduce waste in a manufacturing setting.

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How would you train junior engineers or technicians in the lab?

Discuss the training techniques you find effective, such as hands-on demonstrations, creating training materials, and offering one-on-one mentorship sessions. Highlight your ability to adapt your teaching style to suit different learners and ensure understanding.

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What equipment or metrology instruments are you experienced with?

Share details of the specific equipment you have experience with, including any metrology instruments used for thin film characterization. Mention any troubleshooting or maintenance tasks you've performed to ensure optimal functioning of these tools.

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What challenges have you faced in thin film manufacturing, and how did you overcome them?

Provide concrete examples of challenges, such as equipment malfunctions or quality control issues. Describe the strategies you employed to address these challenges, emphasizing collaborative efforts with your team and innovative problem-solving.

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Can you discuss your familiarity with vacuum systems in manufacturing?

Outline your understanding of vacuum systems, explaining how you ensure proper environment conditions during coating processes. Discuss any specific systems you have operated, along with maintenance practices you follow for optimal performance.

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How do you keep updated with advancements in optical thin film technology?

Explain your methods for staying current, such as attending industry conferences, participating in webinars, or reading relevant publications. Highlight the importance of continued education and how you apply new knowledge to your work.

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Describe a time when you led an engineering project successfully.

Share a specific project, detailing your role, the objectives, and the outcome. Focus on the skills you used to lead the team, how you managed timelines and resources, and what you learned from the experience.

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What is your approach to documenting manufacturing processes?

Discuss how you prioritize accurate, clear documentation to ensure repeatability and quality control in manufacturing. Provide examples of documentation you’ve created, such as work instructions or process mappings, to illustrate your methodical approach.

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Thorlabs, founded in 1989 and headquartered in Newton, New Jersey, designs, develops, and manufactures photonics and optoelectronics products and systems. The Company offers imaging systems, electrophysiology, scientific cameras, optical tables a...

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Full-time, on-site
DATE POSTED
December 4, 2024

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