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Operational Excellence Manager

Position Overview

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable aluminum solutions provider. Driven by our purpose of shaping a sustainable world together, we work alongside our customers to provide innovative solutions to the aerospace, automotive, beverage packaging and specialty markets. Headquartered in Atlanta, Georgia, Novelis has approximately 13,000 employees in 32 operating facilities on 4 continents.

Responsibilities & Qualifications

Position Overview

The Novelis Bay Minette team is seeking an Operational Excellence Manager to lead the implementation and sustainability of the Novelis Operating System (NOS) at one of our large manufacturing plants. In this role, you will manage a team of Operational Excellence Engineers and Specialists, partner closely with plant leadership to drive performance improvements, instill a continuous improvement culture, and implement critical initiatives aligned with plant and business objectives.

 

Responsibilities:

  • Embrace Novelis Safety principles to build a zero-injury culture and live the Novelis Cultural Beliefs: Be Open, Build Trust, Say Anything, and Be Authentic.
  • Lead the deployment of the Novelis Operating System (NOS) through the development and execution of plant-specific NOS roadmaps, audits, and training programs.
  • Drive performance improvement initiatives by finding opportunities, coaching plant leaders, and facilitating improvement activities that deliver measurable business outcomes.
  • Support critical planning and execution through the annual Improvement Planning Cycle (IPC), establishing a single operating agenda aligned with plant goals.
  • Use data and KPIs to monitor plant performance, identify performance gaps, and ensure alignment with organizational targets.
  • Serve as a culture change agent; coach and mentor leaders to foster a zero-loss attitude and embed continuous improvement into the plant’s daily operations.
  • Collaborate cross-functionally with regional and global teams to share best processes, align improvement efforts, and strengthen NOS integration.

 

Minimum Qualifications:

  • Bachelor’s degree in Engineering, Business, or a related technical field
  • 8+ years of experience in manufacturing management
  • 5–7 years leading improvement teams and initiatives (Lean, DMAIC, WCM)
  • Certified Lean Six Sigma Green Belt
  • Strong analytical, communication, and organizational skills
  • Proven ability to influence across all levels of the organization
  • Proficient in Microsoft Office Suite
  • Desire to take initiative and develop a pro-active relationship with employees through follow-up, understanding their needs and encouraging a collaborative relationship

 

Preferred Qualifications:

  • 8+ years of experience in manufacturing management
  • Master’s degree in Engineering or MBA in Management Systems
  • Experience in the metals or related industry
  • Certified Lean Six Sigma Black Belt or Master Black Belt
  • Deep knowledge of Lean tools such as VSM, Kaizen, and DMAIC
  • Project management certification or equivalent experience

 

What We Offer:

Novelis' benefits say a lot about how we care for each other. Our employees and their families have many different needs. As a result, our benefits offer choices on many levels and are high in quality, driven in the marketplace, and affordable. These are a few of the benefits we offer to support you and your family’s well-being:

  • Medical, dental and vision insurance
  • Health savings accounts – Company Funded Health Savings Account (HSA) and Health Reimbursement Account (HRA)
  • Company-paid basic life insurance and Additional voluntary life coverage
  • Paid vacation and competitive personal time off
  • 401(k) savings plan with company match
  • Retirement savings plans – medical and prescription drug coverage through private exchange
  • Employee assistance programs – available 24/7 to you and your family
  • Wellness and Work Life Support - career development and educational assistance

Location Profile

Novelis' newly announced Bay Minette facility will be located 35 miles northeast of Mobile AL and 45 miles west of Pensacola FL and is expected to create approximately 1000 high-paying advanced careers in modern manufacturing. This highly advanced rolling and recycling facility will be the first of its kind. It will primarily serve our customers in the beverage can and automotive markets. Novelis is committed to the community and will actively build partnerships in Baldwin County focused on recycling STEM education and workforce development. At Novelis we believe our culture of collaboration is our competitive advantage and we would love for you to consider building a career with us.

 

 

Novelis recognizes its talented and diverse workforce as a key competitive advantage. Novelis provides equal employment opportunities to all employees and applicants. All terms and conditions of employment at Novelis including recruiting hiring placement promotion termination layoffs recalls transfers leaves of absence compensation and training are without regard to race color religion age sex national origin disability status genetics protected veteran status sexual orientation gender identity or expression or any other characteristic protected by federal provincial or local laws.

Disclaimer

We encourage all potential candidates to follow the protocols below and to be diligent when sharing any personal information:1. Check the job posting is live and valid via our careers page: Careers - Novelis2. Verify any communication with us by contacting our talent team at Careers - Novelis

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What You Should Know About Operational Excellence Manager, Novelis Bay Minette Manufacturing Facility

If you're passionate about driving operational excellence in a fast-paced environment, Novelis is looking for you! As the Operational Excellence Manager at Novelis Bay Minette, you will have the opportunity to lead a dedicated team of engineers and specialists, focusing on the implementation and sustainability of the Novelis Operating System (NOS) at our cutting-edge manufacturing plant. Your mission will be to instill a culture of continuous improvement while partnering closely with plant leadership to identify performance gaps and drive transformative initiatives that align with our business objectives. You'll embrace our commitment to safety by promoting a zero-injury culture, while at the same time managing enhanced training programs. Your skills in Lean methodologies and team leadership will be invaluable as you coach and mentor plant leaders, ensuring that our improvement strategies are effective and measurable. We're excited to welcome someone who thrives on data and collaboration, ready to share best practices with our global teams, and passionate about making a meaningful impact within the aerospace, automotive, and beverage packaging sectors. If you have a strong background in manufacturing management, a certification in Lean Six Sigma, and a drive for results, then the Operational Excellence Manager role at Novelis Bay Minette could be a great fit for you. Join us in shaping a sustainable world and make your mark at a forward-thinking company that truly values its employees!

Frequently Asked Questions (FAQs) for Operational Excellence Manager Role at Novelis Bay Minette Manufacturing Facility
What are the responsibilities of an Operational Excellence Manager at Novelis?

The Operational Excellence Manager at Novelis is responsible for leading the deployment of the Novelis Operating System (NOS), driving performance improvement initiatives, managing a team of engineers and specialists, and collaborating with plant leadership to foster a continuous improvement culture. The role also includes using data and KPIs to monitor plant performance and ensure alignment with the company's objectives.

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What qualifications are required for the Operational Excellence Manager role at Novelis?

To qualify for the Operational Excellence Manager position at Novelis, candidates should hold a bachelor's degree in Engineering or a related technical field, along with 8+ years of manufacturing management experience and a background leading improvement initiatives. Additionally, a Certified Lean Six Sigma Green Belt is required, while a Master's degree or further certifications are preferred.

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How does Novelis foster a culture of continuous improvement for Operational Excellence Managers?

At Novelis, the culture of continuous improvement is central to the role of the Operational Excellence Manager. This is achieved through ongoing coaching, mentoring, and training initiatives, as well as the collaborative development of plant-specific NOS roadmaps that empower teams to proactively identify opportunities for improvement and performance enhancement.

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What are the key skills an Operational Excellence Manager should possess at Novelis?

Key skills for an Operational Excellence Manager at Novelis include strong analytical abilities, excellent communication skills, proficiency in Lean tools, and a collaborative mindset. The ability to influence stakeholders at all organizational levels is also critical, as is the capability to track and evaluate plant performance against defined KPIs.

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What benefits does Novelis offer to Operational Excellence Managers?

Novelis provides a comprehensive benefits package for Operational Excellence Managers that includes medical, dental, and vision insurance, health savings accounts, paid vacation and personal time off, a 401(k) savings plan with company match, and wellness programs. They prioritize the well-being and professional development of their employees, making it a rewarding place to work.

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Common Interview Questions for Operational Excellence Manager
How do you plan to implement the Novelis Operating System at the Bay Minette facility?

In implementing the Novelis Operating System at the Bay Minette facility, I would begin by developing a tailored roadmap that includes specific training modules and audits to ensure understanding and engagement at all levels. Collaboration with plant leadership would be key to identify unique challenges and align the roadmap with plant goals.

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Can you describe your experience with Lean methodologies?

My experience with Lean methodologies involves leading continuous improvement projects using tools such as DMAIC and Kaizen. I've successfully implemented process changes that resulted in significant cost reductions and efficiency gains and have coached teams to adopt Lean principles as part of their daily operations.

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What strategies do you use for performance monitoring?

I employ a combination of data analytics and visual management tools to monitor performance. Regular review of KPIs allows me to spot trends and gaps, facilitating quick intervention. I also prioritize engaging teams in the process to foster ownership of performance metrics.

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How do you approach coaching plant leadership on continuous improvement?

I approach coaching plant leadership by fostering open communication and understanding their specific challenges. I implement a collaborative strategy that involves training sessions focused on problem-solving and decision-making techniques that promote a zero-loss culture.

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Can you provide an example of a successful improvement initiative you've led?

One successful initiative involved reducing cycle time in production by implementing a Lean process that streamlined workflows. By engaging employees in brainstorming sessions, we identified bottlenecks and, with lean tools, eliminated waste, resulting in a 30% cycle time reduction.

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What techniques do you use to instill a safety-first culture?

In instilling a safety-first culture, I emphasize leading by example and integrating safety into daily discussions and training. I also implement recognition programs that celebrate safety milestones and encourage employees to report potential hazards proactively.

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How do you manage conflict within your team?

I manage conflict by fostering a culture of open communication and active listening, ensuring every team member's voice is heard. When conflicts arise, I facilitate discussions that aim to understand diverse perspectives and collaboratively find a resolution.

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What role do KPIs play in your management style?

KPIs play a critical role in my management style as they provide quantifiable metrics for team performance and operational efficiency. I regularly review these indicators with my team to identify areas for improvement and celebrate achievements, reinforcing accountability.

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How do you ensure alignment with organizational targets?

To ensure alignment with organizational targets, I maintain an ongoing dialogue with plant leadership and stakeholders to understand broader business goals. I incorporate these goals into our improvement planning cycles, aligning departmental objectives with those of the organization.

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What motivates you in your role as an Operational Excellence Manager?

I am motivated by the opportunity to drive meaningful change and improve processes that not only enhance performance but also empower teams. Witnessing the tangible results of a robust culture of continuous improvement inspires me to keep searching for innovative solutions.

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EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
March 28, 2025

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