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Sr. Quality Engineer - Design Quality

POSITION SUMMARY

The Senior Quality Engineer – Design Quality will be responsible for ensuring the quality and compliance of both new product development and sustaining engineering projects in the medical device/pharmaceutical combination product industry. The ideal candidate shall have experience in one or more of the following areas within the medical device industry: orthopedic hardware, software as a medical device, and/or drug delivery systems.


This role involves partnering with cross-functional teams to ensure that design processes and outputs meet all applicable regulatory requirements, including but not limited to FDA 21 CFR Part 820, ISO 13485, and ISO 14971. The Senior Quality Engineer will also play a critical role in risk management, design verification and validation (V&V), and continuous improvement initiatives.  

 

RESPONSIBILITIES

Key responsibilities of the position include but are not limited to the following. Other duties may be assigned based on business needs:

 

Design Quality Assurance:

o   Provide quality engineering support throughout the entire product development lifecycle, from concept through design transfer and commercialization.

o   Ensure that all design control activities are conducted in compliance with regulatory requirements and company standards.

o   Review and approve design inputs, design outputs, design verification and validation plans/reports, and design transfer activities.

o   Participate in design reviews, ensuring that design risks are identified, assessed, and mitigated appropriately.

o   Provide input on product and process development to ensure manufacturability, reliability, and compliance with quality standards.


Risk Management:

o   Lead and facilitate risk management activities, including the creation and maintenance of risk management files in accordance with ISO 14971.

o   Conduct Failure Mode and Effects Analysis (FMEA) and other risk assessment tools to identify potential risks and develop mitigation strategies.

o   Ensure that risk management activities are integrated into the design control process and are continuously monitored throughout the product lifecycle.


Design Verification and Validation (V&V):

o   In collaboration with R&D, develop and review design verification and validation protocols and associated reports to ensure that products meet defined requirements and specifications.

o   Work closely with R&D, manufacturing, and other teams to ensure that V&V activities are conducted in compliance with regulatory requirements.

o   Review analytical methods, processes, and equipment to ensure that testing methods are accurate, reliable, and suitable for their intended purpose.

o   Contribute to continuous improvement efforts by identifying areas for enhancing testing processes, methodologies, and tools.

o   Analyze V&V data to ensure that products are safe, effective, and meet customer and regulatory expectations.


Sustaining Engineering:

o   Provide quality engineering support for sustaining engineering activities, including product changes, process improvements, and design modifications.

o   Ensure that changes to existing products are evaluated for impact on product quality and compliance, and that appropriate change controls are implemented.

o   Support post-market activities, including complaint investigation, root cause analysis, and implementation of corrective and preventive actions (CAPAs).


Continuous Improvement:

o   Identify and implement opportunities for continuous improvement in design quality processes and practices.

o   Participate in cross-functional teams to drive quality improvements and operational efficiencies.

o   Monitor and analyze quality metrics related to design and development activities, and report findings to management.


Regulatory Compliance and Audits:

o   Support regulatory inspections and external audits related to design and development activities.

o   Ensure that design history files (DHF) and technical documentation are complete, accurate, and compliant with applicable regulations.

o   Collaborate with regulatory affairs to ensure that product submissions meet regulatory requirements.

 

QUALIFICATIONS

·        Bachelor’s degree in Engineering, Life Sciences, or a related field.

·        5+ years of experience in quality engineering within the medical device, pharmaceutical, or combination product industry, with a focus on design quality.

·        In-depth knowledge of FDA 21 CFR Part 820, ISO 13485, ISO 14971, and other relevant standards and regulations.

·        Experience with design control, risk management, and V&V activities.

·        Strong problem-solving skills, with experience in root cause analysis and CAPA.

·        Excellent communication and interpersonal skills, with the ability to work effectively in cross-functional teams.

·        Proficiency in quality tools and methodologies, such as FMEA, Six Sigma, or Lean.

 

Preferred Qualifications:

·        Master’s degree in Engineering or related field.

·        Certified Quality Engineer (CQE) or Certified Six Sigma Black Belt (CSSBB).

·        Experience with combination products and drug-device regulatory requirements.

·        Experience with eQMS software and design software (e.g., CAD).

·        Working knowledge of IEC 62304 and/or IEC 60601 requirements.


COMPENSATION AND BENEFITS:

Osteal Therapeutics offers a competitive compensation and benefits package, including salary, bonus potential, equity ownership, and a comprehensive benefits package.


We are an equal-opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.


Average salary estimate

$100000 / YEARLY (est.)
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$80000K
$120000K

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What You Should Know About Sr. Quality Engineer - Design Quality, Osteal Therapeutics

Are you ready to make a meaningful impact in the medical device industry? Osteal Therapeutics is looking for a talented Sr. Quality Engineer - Design Quality to join our dynamic team in Dallas, TX! In this crucial position, you'll ensure that both new product developments and current engineering projects maintain the highest quality and comply with regulatory standards. With your background in orthopedic hardware, software as a medical device, or drug delivery systems, you'll collaborate with cross-functional teams to guarantee that our design processes meet FDA and ISO requirements. You'll be involved in risk management, design verification and validation, and continuous improvement initiatives, making your expertise invaluable to our mission. We're excited for you to provide quality engineering support throughout the product lifecycle, from concept to commercialization, and to play a key role in identifying and mitigating design risks. You’ll also lead risk management activities, fostering a proactive approach to design quality and enhancing our testing methodologies. At Osteal Therapeutics, we emphasize continuous improvement in our design quality processes and practices, celebrating innovation every step of the way. Join us to not only advance in your career but also to contribute to creating safe, effective, and compliant medical solutions that make a real difference in people's lives. If you have 5+ years of quality engineering experience in this exciting industry, we can't wait to meet you!

Frequently Asked Questions (FAQs) for Sr. Quality Engineer - Design Quality Role at Osteal Therapeutics
What are the responsibilities of a Sr. Quality Engineer - Design Quality at Osteal Therapeutics?

As a Sr. Quality Engineer - Design Quality at Osteal Therapeutics, you will oversee quality assurance throughout the entire product development lifecycle, ensuring compliance with regulatory requirements like FDA 21 CFR Part 820 and ISO 13485. You'll be involved in design reviews, risk management, and will lead design verification and validation efforts, all aimed at delivering products that meet customer and regulatory expectations.

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What qualifications are needed for the Sr. Quality Engineer - Design Quality position at Osteal Therapeutics?

Candidates for the Sr. Quality Engineer - Design Quality position at Osteal Therapeutics should possess at least a Bachelor’s degree in Engineering or Life Sciences and have over 5 years of experience in quality engineering within the medical device sector. Familiarity with FDA regulations, ISO standards, and experience in risk management and design verification is essential.

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How does the role of Sr. Quality Engineer - Design Quality contribute to the continuous improvement initiatives at Osteal Therapeutics?

The Sr. Quality Engineer - Design Quality significantly contributes to continuous improvement initiatives at Osteal Therapeutics by identifying opportunities for enhancing design quality processes and methodologies. You'll collaborate with cross-functional teams to drive quality improvements and monitor key metrics, ensuring we meet or exceed quality standards across all our products.

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What is the importance of risk management in the Sr. Quality Engineer - Design Quality role at Osteal Therapeutics?

Risk management is crucial for the Sr. Quality Engineer - Design Quality at Osteal Therapeutics as it helps in identifying potential risks in product design and development. By leading risk assessment activities and developing mitigation strategies, you help ensure that our products are safe, effective, and compliant throughout their lifecycle.

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What can candidates expect from the work culture at Osteal Therapeutics as a Sr. Quality Engineer - Design Quality?

Candidates can expect a collaborative and innovative work culture at Osteal Therapeutics. As a Sr. Quality Engineer - Design Quality, you’ll work with talented professionals who are passionate about improving health outcomes. Our environment values diversity, encourages continuous learning, and promotes cross-functional teamwork to achieve shared success.

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Common Interview Questions for Sr. Quality Engineer - Design Quality
Can you describe your experience with design verification and validation processes?

When answering this question, focus on specific projects where you contributed to or led design verification and validation efforts. Highlight your role in developing protocols, analyzing data, and ensuring compliance with regulatory standards. Discuss how these experiences demonstrate your ability to uphold quality during the product lifecycle.

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How do you approach risk management in your engineering design processes?

Share your methodology for risk management, including tools like FMEA or risk assessment matrices. Provide examples where you've identified risks and implemented effective mitigation strategies. Emphasizing collaboration with cross-functional teams shows your proactive approach in integrating safety into designs.

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What quality engineering tools and methodologies are you proficient with?

List relevant tools such as FMEA, Six Sigma, or Lean methodologies. Discuss instances where you have applied these methodologies to improve product quality or process efficiency, demonstrating your hands-on experience and your analytical skills.

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Can you give an example of a significant quality issue you resolved in a past project?

Describe a specific quality issue, explaining the context and the challenges faced. Focus on the root cause analysis process, actions taken for resolution, and how your efforts improved the overall quality metrics. This showcases your problem-solving abilities and attention to detail.

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What role does communication play in your job as a Quality Engineer?

Emphasize the importance of communication in ensuring cross-functional collaboration and clarity on quality expectations. Provide examples of how you've effectively communicated quality standards to different teams, which ultimately contributed to successful project outcomes.

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How do you ensure compliance with regulatory standards in design quality?

Discuss your familiarity with FDA regulations and ISO standards and how you incorporate them into your day-to-day quality activities. This may include regular training, documentation practices, and active participation in audits, which demonstrate your commitment to compliance.

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How do you stay updated with the latest regulations and standards in quality engineering?

Mention any professional development initiatives, such as attending conferences, certifications, or subscribing to industry journals. This portrays your commitment to continuous learning and your proactive approach to staying informed about regulatory changes.

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What strategies do you implement to drive continuous improvement in quality processes?

Share specific strategies, including data analysis of quality metrics, seeking feedback from cross-functional teams, or initiating quality improvement projects. Highlight how these efforts lead to enhanced efficiencies or reduced defects in product development.

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Can you discuss a time when you had to work with a difficult team member?

Illustrate your conflict resolution skills by narrating a specific situation. Emphasize how you maintained professionalism, sought common ground, and effectively communicated to reach a resolution. Such anecdotes reflect your interpersonal skills and adaptability.

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Why do you want to work as a Sr. Quality Engineer - Design Quality at Osteal Therapeutics?

Articulate your passion for quality engineering within the medical device industry and how Osteal Therapeutics aligns with your career goals. Mention specific aspects of the company that drew you in, such as its mission or commitment to innovation, which shows your genuine interest.

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EMPLOYMENT TYPE
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DATE POSTED
March 31, 2025

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