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Plant Process Engineer

Job Description

The Plant Process Engineer is responsible for the development, implementation, and documentation of the manufacturing process. Facilitates the manufacture of all products through continuous process improvement.  Implements new processes to accommodate new part introduction for increased sales.  Reduces material waste, improves quality, increases output, and decrease downtime to improve profitability.

RESPONSIBILITIES

  • Designs the ability to produce a quality product into the process
  • Develop measurement systems required to measure facilities metrics or key process indicators
  • Identify and analyze manufacturing problems to control and improve manufacturing
  • Initiate, manage & participate in safety, quality, cost & process control improvement projects
  • Approve the use of raw materials needed for manufacturing
  • Designs and/or sources equipment for manufacturing processes
  • Manages capital budget projects as assigned
  • Assists R & D effort to implement new formulations, products or process into production
  • Develops all necessary process and audit documentation (i.e. FMEAs, Controls)
  • Plans, Capability Studies, Balanced Line Capacity Models, Flow Analysis, etc.)
  • Assesses existing processes for areas of improvement utilizing Lean Manufacturing concepts (Kaizen, TPM, Value Stream Mapping, etc.) Six Sigma, design of experiment techniques, capability studies, etc.  Includes leading/participation in continuous improvement events
  • Follows all city, state and federal regulatory legislation (RE:  OSHA, EPA, RCRA, UST’s; CERCLA, ECRA, SARA, DOT, etc.)
  • Evaluates and recommends implementation of competitive technology
  • Leads, where applicable, or works in conjunction with plant maintenance to ensure that the facility and equipment are maintained and updated consistent with short- and long-term goals and objectives
  • Provides training, as required, to associates
  • Works in conjunction with Quality Assurance, to monitor and document quality standards
  • Performs other duties as assigned

 

Qualifications

  •  Bachelor’s degree in Mechanical/Chemical Engineering/Plastics Technology preferred. 10+ years of experience in lieu of degree
  • Three or more years of process/manufacturing engineering experience in a plastics/extrusion manufacturing environment, as well as, injection molding. Specific technical knowledge may be required as applicable
  • 5+ years of Lean Manufacturing experience
  • Ability to create and understand drawings and blueprints
  •  Safety and quality minded. 
  • Proficient in MS Office 
  • MES experience required

 Minimal travel required.

Additional Information

Cornerstone Building Brands is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status and will not be discriminated against on the basis of disability. You can find the Equal Employment Opportunity Poster here. You can also view Your Right to Work Poster here along with This Organizations Participation in E-Verify Poster here. If you'd like to view a copy of the company's affirmative action plan or policy statement, please contact Human Resources at 281-897-7788 or [email protected]. If you have a disability and you believe that you need a reasonable accommodation in order to search for a job opening or to submit an online application, please contact Human Resources at 281-897-7788 or [email protected]. This email is used exclusively to assist disabled job seekers whose disability prevents them from being able to apply online. Only emails received for this purpose will be returned. Messages left for other purposes, such as following up on an application or technical issues not related to a disability, will not receive a response.

California Consumer Privacy Act (CCPA) of 2018

Must be at least 18 years of age to apply.

Notice of Recruitment Fraud
We have been made aware of multiple scams whereby unauthorized individuals are using Cornerstone Building Brand's name and logo to solicit potential job-seekers for employment. In some cases, job-seekers are being contacted directly, both by phone and e-mail. In other instances, these unauthorized individuals are placing advertisements for fake positions with both legitimate websites and fabricated ones. These individuals are typically promising high-paying jobs with the requirement that the job-seeker send money to pay for things such as visa applications or processing fees. Please be advised that Cornerstone Building Brands will never ask potential job-seekers for any sort of advance payment or bank account information as part of the recruiting or hiring process.

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CEO of Cornerstone Building Brands
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Average salary estimate

$80000 / YEARLY (est.)
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$70000K
$90000K

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What You Should Know About Plant Process Engineer, Cornerstone Building Brands

At Cornerstone Building Brands, we're looking for a dedicated Plant Process Engineer to join our dynamic team in Gaffney, SC. As a Plant Process Engineer, you'll play a pivotal role in the development and documentation of our manufacturing processes. Your mission? To continuously improve our processes to enhance product quality, reduce waste, and increase profitability. You’ll get the chance to implement innovative solutions that not only accommodate new product introductions but also drive a culture of efficiency and excellence throughout our operations. Imagine being at the forefront of continuous improvement, utilizing Lean Manufacturing principles and Six Sigma techniques to tackle manufacturing challenges head-on. With responsibilities ranging from designing quality processes, analyzing production issues, to collaborating with R&D for new formulations, your days will be as diverse as they are impactful. We believe in empowering our engineers, so you'll manage capital budget projects and provide training and support to fellow associates. Additionally, your expertise will ensure compliance with all relevant safety and environmental regulations. With at least three years of experience in plastics or extrusion manufacturing and a strong grasp of process optimization, you’ll be well-equipped to thrive in this role. If you have a passion for driving change and want to contribute to a leading brand’s success, we want to hear from you!

Frequently Asked Questions (FAQs) for Plant Process Engineer Role at Cornerstone Building Brands
What responsibilities does a Plant Process Engineer at Cornerstone Building Brands have?

The Plant Process Engineer at Cornerstone Building Brands is responsible for the development and implementation of manufacturing processes. They facilitate continuous process improvement, design systems to measure key metrics, and lead projects focused on safety, quality, and efficiency. Additionally, they work with R&D to integrate new products into production and ensure compliance with regulatory standards.

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What qualifications are needed to become a Plant Process Engineer at Cornerstone Building Brands?

Candidates seeking the Plant Process Engineer position at Cornerstone Building Brands typically need a Bachelor’s degree in Mechanical or Chemical Engineering, or relevant experience in lieu of a degree. Additionally, at least three years of process or manufacturing engineering experience in a plastics or extrusion environment is essential, along with expertise in Lean Manufacturing.

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How does a Plant Process Engineer impact profitability at Cornerstone Building Brands?

A Plant Process Engineer directly impacts profitability at Cornerstone Building Brands by implementing processes that reduce material waste, improve product quality, and increase output. By leading continuous improvement initiatives and optimizing manufacturing practices, they contribute to a more efficient production cycle that enhances the bottom line.

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What tools or methodologies does a Plant Process Engineer use at Cornerstone Building Brands?

Plant Process Engineers at Cornerstone Building Brands utilize various tools and methodologies, including Lean Manufacturing concepts like Kaizen and Value Stream Mapping, Six Sigma techniques, and Continuous Improvement events. They also engage in creating and analyzing process documentation such as FMEAs and capability studies to drive efficiency.

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What is the work environment like for a Plant Process Engineer at Cornerstone Building Brands?

The work environment for a Plant Process Engineer at Cornerstone Building Brands is collaborative and fast-paced. Engineers work closely with safety, quality assurance, and maintenance teams, fostering a culture of teamwork and innovation. The role involves both office work and hands-on engagement in the manufacturing facility, ensuring a dynamic daily routine.

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Common Interview Questions for Plant Process Engineer
Can you describe your experience with Lean Manufacturing in a previous role?

When answering this question, highlight specific Lean Manufacturing initiatives you’ve undertaken. Discuss how you applied Lean principles to improve efficiency or reduce waste in past projects and provide quantifiable results where possible.

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What process improvement techniques have you successfully implemented?

Share concrete examples of process improvement initiatives you’ve led or been a part of. Emphasize the methodologies used, such as Six Sigma or Kaizen, detailing the impact on quality and efficiency.

Join Rise to see the full answer
How do you approach problem-solving in a manufacturing environment?

Explain your systematic approach to problem-solving, which may include identifying the root cause, analyzing data, implementing solutions, and measuring outcomes. Support your answer with a real-world example of a manufacturing issue you resolved successfully.

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What role does teamwork play in your engineering process?

Discuss the importance of collaboration in engineering practices. Provide examples of how effective teamwork has led to better outcomes in your projects, particularly in safety and quality improvements.

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How do you stay updated on industry trends and technologies?

Mention your methods for staying informed about industry advancements—whether through professional memberships, attending conferences, or ongoing education. Highlight any specific trends relevant to the role, such as advancements in plastics technology.

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Can you give an example of a successful project you managed?

Share a detailed account of a project you led, focusing on your responsibilities, the challenges faced, and the outcomes. Include metrics that showcase success, such as cost savings or improved production rates.

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What experience do you have with regulatory compliance in manufacturing?

Discuss your knowledge and experience with relevant compliance standards, such as OSHA or EPA regulations. Provide examples of how you’ve ensured compliance in past roles to maintain safety and environmental integrity.

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How do you prioritize tasks when managing multiple projects?

Describe your strategy for prioritizing tasks such as using project management tools, setting deadlines, and communicating with team members. Provide an example of a time when effective prioritization led to successful project completion.

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What methods do you use to train team members on new processes?

Explain your approach to training, which may include hands-on instruction, developing training materials, or hosting workshops. Share a specific example of how effective training has improved team performance.

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How do you measure the success of a manufacturing process?

Discuss the key performance indicators (KPIs) you track to measure process effectiveness, such as yield rates, downtime, and quality defects. Provide examples of how you’ve used these metrics to drive process improvements.

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At Cornerstone Building Brands, our people are what make the difference. Through the core values, consistent behaviors and mindsets embraced by our employees, we have built a culture dedicated to understanding our customers’ needs and what matters...

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Full-time, on-site
DATE POSTED
December 18, 2024

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