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Senior Mechanical Engineer - job 1 of 2

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.
As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.
Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.
Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.
Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary Function of Position

The Systems Mechanical Engineering team is responsible for the development of multiport da Vinci Surgical Systems from product concept through market launch.

The Senior Mechanical Engineer will design medical capital equipment components for volume manufacturing processes. They are expected to use creativity and analytical skills to develop, document, and verify new mechanical designs. They will interface with multiple functions including, but not limited to, manufacturing, procurement, supplier engineering, quality, and regulatory.

The Sr. Mechanical Engineer is expected to use machine design and systematic skills to conceptualize, develop, and verify new mechanical designs. The Sr. Mechanical Design Engineer must utilize creativity and sound engineering judgment in the design of medical capital equipment components for volume manufacturing processes. They are responsible for key system components and will interface with suppliers and manufacturing to build high-quality hardware prototypes and productize new designs. They will be expected to excel in a focused, high-energy, collaborative work environment with a team of talented engineers. The Sr. Mechanical Engineer should be capable of making sound conclusions when faced with the time constraints and ambiguous or incomplete information typical of research and development.

Roles & Responsibilities

  • Designing components and producing mechanical drawings for volume manufacturing processes which may include cast metal, injection molded plastic, sheet metal stamped, and others in a government regulated environment
  • Working within multi-disciplinary teams to define requirements for new and current designs
  • Designing for manufacturability, reliability, serviceability, and cost
  • Selecting and managing vendors in the prototype phase
  • Collaborating with manufacturing to create product assembly tooling, fixtures, and instructions
  • Developing and performing component verification testing and product validation testing
  • Supporting production of final product by troubleshooting process and component problems
  • Providing engineering support to Manufacturing, Materials, Test Engineering, and Service to facilitate transfer of designs
  • Developing mechanical assemblies, with careful consideration for key functions and safety.
  • Rapid development and iteration of full-scale prototypes of candidate architectures to satisfy requirements
  • Mentor and coach other engineers in problem solving

Qualifications

Skills, Experience, Education, & Training

Required

  • BSME, or similar
  • Minimum of ten (10) years of experience with mechanical design or machine design
  • Interest in the medical applications of robotics
  • Passion for details in creating robust and reliable machines designed for mission-critical applications
  • Experience designing for volume manufacturing processes such as metal castings, injection molding, sheet metal stamping, compression molding, thermoforming, etc.
  • Ownership of components or assemblies through multiple product launches to market
  • Ability to apply knowledge of engineering materials and component selection criteria to product designs through exceptional concept development, design analysis, hands-on prototyping, and reliability testing skills
  • Proficiency using CAD and finite element simulation tools to design mechanical assemblies
  • Excellent communication and interpersonal skills
  • Self-driven with the ability to excel in a high-energy, small, focused team environment, to maintain a proven sense of shared responsibility and shared reward, and to make work fun and interesting

Preferred

  • Post-graduate study or equivalent work experience preferred
  • Robot design experience. Surgical or medical device product experience is a plus.
  • Comfortable with all phases of the product development lifecycle including design, implementation, debug, verification, qualification, and transfer
  • Ability to execute and document component and assembly changes in an automated change control system and demonstrate that the changes were made properly
  • SolidWorks experience

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.

Intuitive is an Equal Employment Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

Mandatory Notices

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$140000 / YEARLY (est.)
min
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$120000K
$160000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Senior Mechanical Engineer, Intuitive

Join our innovative team at Intuitive as a Senior Mechanical Engineer in Sunnyvale, CA, where we're revolutionizing the world of minimally invasive care! With more than 25 years in the field, Intuitive stands at the forefront of robotic-assisted surgery, uniting creativity and intelligent technology to empower healthcare providers around the globe. In this role, you will be involved in the development of our multiport da Vinci Surgical Systems, transforming concepts into market-ready, highly reliable medical equipment. Your expertise will shine as you design components tailored for volume manufacturing, collaborating with a talented and diverse team while interfacing with suppliers and other departments. We value out-of-the-box thinking and logical analysis, encouraging our engineers to push boundaries within a high-energy environment. You'll be responsible not only for your designs but also for mentoring others in mechanical design and ensuring that your creations meet the highest standards of manufacturability and safety. With requirements spanning ten years of experience, a passion for detail, and proficiency in CAD software, this role is ideal for those looking to make a significant impact in healthcare technology. If you're ready to lead with inclusion, creativity, and expertise, we invite you to explore this opportunity at Intuitive!

Frequently Asked Questions (FAQs) for Senior Mechanical Engineer Role at Intuitive
What are the main responsibilities of a Senior Mechanical Engineer at Intuitive?

As a Senior Mechanical Engineer at Intuitive, you'll be responsible for designing components for the da Vinci Surgical Systems, ensuring they are ready for volume manufacturing. Your duties include collaborating with various teams to define design requirements, creating mechanical drawings, managing vendors for prototypes, and troubleshooting production issues. This multifaceted role requires not just technical skills but also creativity and sound engineering judgment, aimed at developing high-quality medical equipment.

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What qualifications are needed to become a Senior Mechanical Engineer at Intuitive?

To qualify for the Senior Mechanical Engineer position at Intuitive, candidates should hold a Bachelor’s degree in Mechanical Engineering or a related field along with a minimum of ten years of experience in mechanical or machine design. Experience in designing for volume manufacturing processes, strong CAD skills, and excellent communication abilities are also essential requirements. Familiarity with medical applications of robotics may enhance your application.

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What skills are essential for success as a Senior Mechanical Engineer at Intuitive?

Success as a Senior Mechanical Engineer at Intuitive hinges on a mix of technical and interpersonal skills. Key skills include expertise in mechanical design, proficiency with CAD and simulation software, and a strong understanding of manufacturing processes. Additionally, being self-driven, possessing excellent problem-solving abilities, and communicating effectively in a collaborative environment are critical traits for excelling in this role.

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Are there advancement opportunities for Senior Mechanical Engineers at Intuitive?

Absolutely! At Intuitive, we strongly advocate for the growth of our employees, including Senior Mechanical Engineers. With your substantial experience and commitment, there are plentiful opportunities for advancement into leadership positions or specialized roles. We emphasize professional development and support our engineers' journeys towards achieving their highest potential within the company.

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How does Intuitive foster an inclusive culture for its Senior Mechanical Engineers?

Intuitive prioritizes an inclusive culture where diverse thoughts and backgrounds contribute significantly to innovation. As a Senior Mechanical Engineer, you will find an environment that encourages authenticity and celebrates differences. We believe that fostering diversity leads to creative solutions, and we actively promote respect and inclusion throughout our team dynamics.

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Common Interview Questions for Senior Mechanical Engineer
Can you describe your experience with designing for volume manufacturing?

When answering this question, highlight specific projects where you designed components that were produced on a large scale. Discuss the methods you used to ensure manufacturability and reliability while also considering cost. Mention any challenges you faced and how you overcame them to produce effective solutions.

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What CAD tools are you proficient in, and how have they contributed to your designs?

In your response, mention the CAD tools you are most comfortable using, such as SolidWorks or AutoCAD. Discuss specific instances where these tools have helped you create more efficient designs and how you utilized simulation tools for analysis and verification of your work.

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Describe a time when you faced a significant challenge during a project. How did you handle it?

Select a challenge that showcases your problem-solving skills. Describe the situation thoroughly, the steps you took to address it, and the outcome. Emphasize your analytical thinking and how collaborating with your team helped you navigate the issue effectively.

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How do you ensure that your designs meet regulatory standards and reliability requirements?

Discuss your familiarity with industry standards and regulations relevant to medical devices. Explain your approach to integrating compliance checks into your design process, such as thorough testing phases and continuous iteration that incorporates feedback from quality assurance.

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What is your experience with mentoring and guiding junior engineers?

Provide examples of your mentoring experience, highlighting specific instances where you guided junior engineers through challenging projects. Emphasize your ability to foster a supportive environment, share knowledge, and encourage their development, which reflects positively on the team’s overall success.

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Can you explain your design approach when creating components for medical devices?

Outline your systematic approach to design, from concept to final product. Describe how you prioritize aspects such as safety, functionality, manufacturability, and cost-efficiency, and the methodologies you apply throughout the design process.

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How do you handle tight deadlines and high-pressure situations while ensuring quality?

Share strategies you use for time management and prioritization when facing tight deadlines. Discuss your approach to maintaining quality during rushed timelines, such as setting clear milestones, effective communication with team members, and being adaptable to changes.

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What role do you think teamwork plays in mechanical engineering projects?

Discuss your belief in the importance of teamwork. Provide examples of successful projects where collaboration between disciplines led to innovative solutions and highlight your experience in working effectively within a diverse team to achieve common goals.

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How do you troubleshoot issues during the prototype testing phase?

Explain your troubleshooting process, focusing on identifying the root cause of issues and employing analytical methods to develop practical solutions. Emphasize any relevant experience you've had with testing prototypes and how feedback loops have improved subsequent designs.

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What trends or advancements in mechanical engineering are you excited about?

Share your insights on emerging trends in mechanical engineering, particularly in the medical field. Discuss topics like robotics, automation, and sustainable practices that you find exciting, and how you intend to incorporate these advancements into your work at Intuitive.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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Full-time, on-site
DATE POSTED
April 11, 2025

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