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Senior Instrumentation Engineer

Company Description

Messer is the largest privately held industrial gas business in the world, and a leading industrial and medical gas company in North and South America. Messer offers over 120 years of expertise in industrial, medical, specialty, and electronic gases and safely delivers quality gases, related services and technology via an extensive production and distribution network. 

The Messer Group GmbH is a supplier of industrial gases. Business is focused on 30 European and Asian countries. The company headquarters are located in Bad Soden. Messer is selling gases for industrial use like oxygen, nitrogen, argon, carbon dioxide, hydrogen, helium, shielding gases and gases for medical use. 

Job Description

Job Summary:

Messer owns and operates a large portfolio of industrial gas plants, including ASU, CO2, H2, He, as well as on-site plants, serving customers within a wide range of industries.  Instrumentation and automation are key components required for operation of these industrial gas plants.  This position will report to the Area Maintenance and Reliability Hub Team, supporting the Area Operations Teams, providing technical engineering support and SME recommendations for all instrumentation, analytical, and controls equipment utilized within the facilities in the area.

Principal Responsibilities:

  • Provides technical, troubleshooting and maintenance support to all ASU, CO2, H2, and He plants within the area for all instrumentation equipment including PLC/DCS hardware, control wiring, I/O, transmitters, positioners, control valves, pneumatic systems, metering systems, and analytical equipment.
  • Provides day to day plant instrumentation and associated low voltage electrical support where qualified; to operations and assists with execution of small improvement projects.
  • Experienced with redlining, maintaining, and developing necessary electrical and instrumentation documentation including wiring schematics, elementary drawings, layout drawings, I/O drawings, cable and conduit schedules, panel schedules, & loop drawings.
  • Supports plant instrument technicians with troubleshooting and repair of failed instrumentation, including MOC guidance, plant/equipment outage decision making, repair plan, and root cause analysis
  • Identify, define, estimate, develop, and execute instrumentation turnaround maintenance activities including instrument replacement, upgrades, new installations, calibrations, and functional checks. Provide supervision and oversight for Instrument technicians and external contractors
  • Manage and provide technical support to instrument contractors to ensure accurate scope completion, proper documentation updates, standards compliance, and applicable code compliance (ISA, IEEE, NEC, NFPA, etc.).
  • Complete area instrumentation technical reviews of MOCs and provide supplemental engineering data, drawings, analysis as necessary.
  • Supports the certification process of all area Instrumentation Technicians in regard to ISA CCST (Certified Control Systems Technician) Level I, Level II & Level III
  • Provides guidance and supports required training for the ISA certification process of all area technicians, ensuring proper knowledge and practical training around utilization of instrumentation equipment within each Messer plant in the area.
  • Travels as required.

Qualifications

Required Education/Experience Requirements:

  • Bachelor’s Degree in relevant Engineering discipline required.
  • 10 years of experience with at least 5 years in an operational and engineering environment working with electrical and instrumentation equipment.

 

Other Required Skills:

  • Demonstrates exceptional operational safety leadership
  • Self-starter and self-directed with ability to manage multiple activities at once and achieve results with minimal supervision
  • Excellent technical and clear communication skills with solid interpersonal skills
  • Proven experience in the installation, maintenance and troubleshooting of PLC/DCS systems, I/O devices; including transmitters, positioners, control valves, and analytical equipment.
  • Proven experience with plant process instrumentation including a wide variety of pressure, temperature, and flow devices; including control valves, actuators, limit switches, measurement devices, analog and digital indicators.
  • Proven effectiveness at troubleshooting control loop issues, identify problem components and interfaces, and execute effective and efficient solutions to restore critical and needed plant control functions

Additional Information

All your information will be kept confidential according to EEO guidelines.

Average salary estimate

$105000 / YEARLY (est.)
min
max
$90000K
$120000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Senior Instrumentation Engineer, Messer

Are you ready to take your career to the next level? Messer, the world's largest privately held industrial gas company, is seeking a Senior Instrumentation Engineer to join our team in Bethlehem, PA! In this dynamic role, you'll be a critical part of our operations, ensuring that the instrumentation and automation systems in our industrial gas plants run smoothly and efficiently. With over 120 years in the industry, Messer prides itself on delivering quality gases and innovative solutions across a variety of sectors. Your expertise in PLC/DCS hardware, control wiring, and analytical equipment will be key in providing technical support to our area operations teams. You'll be tasked with troubleshooting and maintaining instrumentation equipment across various plants including ASU, CO2, H2, and He. Collaborate with talented plant instrument technicians, oversee maintenance activities, and assist in executing small improvement projects. We’re looking for someone who thrives in a fast-paced environment and is detail-oriented, equipped with a Bachelor's degree in a relevant engineering discipline and at least ten years of experience in the field. If you possess exceptional operational safety leadership and strong communication skills, we want to meet you! Join Messer today and help us create solutions that matter in the world of industrial gases.

Frequently Asked Questions (FAQs) for Senior Instrumentation Engineer Role at Messer
What are the main responsibilities of a Senior Instrumentation Engineer at Messer?

As a Senior Instrumentation Engineer at Messer, your primary responsibilities include providing technical troubleshooting and maintenance support for all instrumentation equipment across our ASU, CO2, H2, and He plants. You'll be managing instrumentation projects and supporting plant technicians in repairs and maintenance. Your role will also focus on ensuring compliance with relevant standards and regulations, and you'll play a part in training and certifying the technicians on ISA CCST levels.

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What qualifications do I need to become a Senior Instrumentation Engineer at Messer?

To become a Senior Instrumentation Engineer at Messer, candidates should hold a Bachelor's Degree in a relevant engineering discipline and possess at least 10 years of experience in an operational engineering environment. Additionally, at least 5 years should involve practical experience with electrical and instrumentation equipment, specifically with PLC/DCS systems and instrumentation troubleshooting.

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What skills are essential for a Senior Instrumentation Engineer at Messer?

Essential skills for a Senior Instrumentation Engineer at Messer include exceptional operational safety leadership, strong troubleshooting abilities, and a deep understanding of control systems and instrumentation technologies. Excellent communication skills are also critical, as you will be coordinating with various teams and external contractors to complete projects and maintain compliance with standards.

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What is the work environment like for a Senior Instrumentation Engineer at Messer?

The work environment for a Senior Instrumentation Engineer at Messer is collaborative and fast-paced. You will work closely with diverse teams, including plant operations and instrument technicians, to ensure the efficient functioning of our industrial gas plants. The role may also require some travel to different sites within the area to oversee maintenance activities and support operational needs.

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How does Messer support the professional development of Senior Instrumentation Engineers?

Messer supports the professional development of its Senior Instrumentation Engineers by providing access to ongoing training opportunities, including support for ISA certification processes. You will also have the chance to lead training for instrumentation technicians, enhancing their skills and keeping you updated on the latest in automation and instrumentation technologies.

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Common Interview Questions for Senior Instrumentation Engineer
Can you describe your experience with PLC/DCS systems?

When answering this question, it’s best to highlight specific projects where you've utilized PLC/DCS systems. Discuss any troubleshooting and maintenance processes you've undertaken, ensuring you mention the impact your contributions had on operational efficiency.

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How do you ensure compliance with safety regulations in your work?

In your response, emphasize the importance of safety in your role as a Senior Instrumentation Engineer. Talk about how you stay updated with safety standards and integrate them into your daily tasks, and share examples of how you've handled compliance issues in the past.

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What troubleshooting methods do you find effective for instrumentation issues?

Discuss the specific troubleshooting techniques you employ, such as systematic diagnosis, root cause analysis, and using instrumentation tools. Provide an example where your methods led to a successful resolution of a critical issue.

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Can you explain a challenging project you've managed and how you handled it?

Use the STAR method (Situation, Task, Action, Result) to structure your response. Mention a project that demonstrates your ability to manage multiple activities while achieving results, and don't forget to highlight the skills you used to overcome the challenges faced.

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How do you prioritize tasks when managing multiple projects?

Share your strategies for prioritization, such as assessing deadlines, project impact, and resource availability. Highlight your organization skills with examples from previous roles.

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What steps do you take to ensure effective communication with your team?

Explain your preferred methods of communication, whether informal check-ins, meetings, or collaborative tools. Share an experience where clear communication led to a successful outcome.

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How do you approach training and developing technicians in your team?

Discuss your philosophy on mentoring and training, highlighting any previous experience in this area. You can mention how you utilize hands-on training or certifications to develop skills among technicians.

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What is your experience with instrumentation documentation, and why is it important?

Speak to the various documentation types you’ve handled, such as wiring schematics and equipment manuals. Explain the importance of documentation for compliance, knowledge transfer, and operational efficiency.

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How do you stay updated with advancements in instrumentation technology?

Express your dedication to professional growth by mentioning specific resources you follow, such as industry publications, technical workshops, and online forums. Show that you proactively seek knowledge to enhance your skills.

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Discuss a time when you had to manage conflict within your team.

Mention an instance where you navigated team dynamics, focusing on your conflict resolution strategies. Highlight how you facilitated a positive conversation to find a mutually beneficial solution.

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Founded in 1932, Messer Construction is a general contracting company that specializes in managing, developing, and performing complex commercial construction serving health care, higher education, industrial, and science and technology sectors. ...

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Full-time, on-site
DATE POSTED
April 22, 2025

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