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Senior Engineer, Automation - job 2 of 2

Company Description

AbbVie's mission is to discover and deliver innovative medicines and solutions that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people's lives across several key therapeutic areas – immunology, oncology, neuroscience, and eye care – and products and services in our Allergan Aesthetics portfolio. For more information about AbbVie, please visit us at www.abbvie.com. Follow @abbvie on XFacebookInstagramYouTubeLinkedIn and Tik Tok.

Job Description

The Sr. Automation Engineer will be responsible for identifying and developing automation technologies and Manufacturing control systems to improve site productivity and quality and safety performance. In this dynamic role the Sr Automation Engineer will ensure the success of Drug product manufacturing through an extensive understanding and solid background in engineering, configuration, programming, installation, commissioning, maintenance and troubleshooting of process controls, automation, electrical devices and field instrumentation technologies. The Sr Engineer will design, develop, and deliver innovative solutions enabling the advancement of AbbVie’s Clinical and Commercial Drug Substance manufacturing processes.

Our environment offers high viability and growth oriented approach. 

Responsibilities include

  • Support a Safe working environment by aligning with all pertinent environmental health, safety & maintenance program practices, rules, and regulations.
  • Provide technical leadership for Day-to-day operational shift support for Upstream and Downstream Drug Substance manufacturing.
  • Experience in change control, nonconformance, corrective & preventative actions, and Commissioning & Qualification activities.
  • Experience with the following product platforms.
    • Rockwell PLC Platform
    • Emerson DeltaV
  • Day-to-day Operational Support:
    • 24 x 7 Onsite/On Call: Rotational Support
    • Trouble shooting Support to Mfg.
  • Be an authority for Upstream and Downstream Unit operations by
    • Leading advanced trouble shooting activities in partnership with the Plant Engineering & Maintenance teams to enhance manufacturing uptime through the highest reliability of Automation systems.
    • Being responsible for driving continuous improvement in partnership with Plant Engineering, Maintenance, Manufacturing, Process engineering and OPex to drive operational efficiencies.
  • Responsible for collaborating within the AbbVie network to learn, implement and share Continuous improvement opportunities within the Drug Product manufacturing AbbVie Global network.
  • Responsible for maintaining AbbVie Enterprise Cyber Resiliency compliance through quarterly OS patching of automation systems, servers & workstations.
  • Lead and support Capital projects. This role involves the application of advanced automation engineering principles in the design, specification, construction, startup, commissioning and qualification of process equipment and systems for capital projects of significant scope and complexity. Demonstrated understanding of project life cycles is preferred
    • Candidate should be familiar with engineering processes from initial conceptualization through project turnover to operations. Responsible for developing & maintaining Engineering Specifications, documents, drawings, and Standard Operational Procedures (SOP) including Administrative SOPs and Job Aids.
    • As System owner, provide AbbVie User requirements to OEMs/System Integrators during the development of process control applications applying Programmable Logic Controllers (PLC), Human Machine Interfaces (HMI) and Supervisory Control and Data Acquisition systems (SCADA), and development of Batch Reports using Manufacturing Execution System (MES) platform like POMS.
  • Conversant with industry standards on quality and regulatory compliance requirements such as 21 CFR Part 11 (Data Integrity, User Security, System Disaster Recovery, Data Backup & Restore).
  • Executive presence & communicate complex automation topics in the simplest business language at various partner forums in the workplace
  • As a System SME, be accountable and responsible to provide the necessary support during the internal and external regulatory audits.

#LI-AL1

Qualifications

 

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Computer Science, or related field is required.
  • Minimum 10 years experience developing and maintaining automation software and equipment and PLC systems in a manufacturing environment; AI and machine learning experience, including experience with new technology development for new product introductions.
  • Direct experience with system development and validation, including development of system specifications (DS, FS, URS) and risk-based validation strategies, and validation protocol development and execution.
  • Demonstrated knowledge of 21 CFR Part 11 requirements for automated systems in the pharmaceutical or medical device industries.
  • Demonstrated problem solving skills and innovative thinking to develop and implement untested solutions.
  • Ability to provide technical program leadership, including external vendor management and lead cross-functional team including internal and external resources.

Additional Information

Applicable only to applicants applying to a position in any location with pay disclosure requirements under state or local law: ​

  • The compensation range described below is the range of possible base pay compensation that the Company believes in good faith it will pay for this role at the time of this posting based on the job grade for this position. Individual compensation paid within this range will depend on many factors including geographic location, and we may ultimately pay more or less than the posted range. This range may be modified in the future.​

  • We offer a comprehensive package of benefits including paid time off (vacation, holidays, sick), medical/dental/vision insurance and 401(k) to eligible employees.​

  • This job is eligible to participate in our short-term incentive programs. ​

  • This job is eligible to participate in our long-term incentive programs​

Note: No amount of pay is considered to be wages or compensation until such amount is earned, vested, and determinable. The amount and availability of any bonus, commission, incentive, benefits, or any other form of compensation and benefits that are allocable to a particular employee remains in the Company's sole and absolute discretion unless and until paid and may be modified at the Company’s sole and absolute discretion, consistent with applicable law. ​

AbbVie is an equal opportunity employer and is committed to operating with integrity, driving innovation, transforming lives and serving our community.  Equal Opportunity Employer/Veterans/Disabled. 

US & Puerto Rico only - to learn more, visit https://www.abbvie.com/join-us/equal-employment-opportunity-employer.html

US & Puerto Rico applicants seeking a reasonable accommodation, click here to learn more:

https://www.abbvie.com/join-us/reasonable-accommodations.html

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Average salary estimate

$115000 / YEARLY (est.)
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$100000K
$130000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Senior Engineer, Automation, AbbVie

Are you ready to take your engineering career to the next level? AbbVie is seeking a dynamic Senior Engineer, Automation, based in Worcester, MA, to join our innovative team! In this pivotal role, you'll be instrumental in enhancing our Drug Product manufacturing processes through cutting-edge automation technologies and manufacturing control systems. Your mission? To improve site productivity and elevate quality and safety performance. You'll leverage your solid background in engineering, programming, and troubleshooting, diving deep into process controls, electrical devices, and field instrumentation technologies. Collaborating closely with cross-functional teams, you'll not only provide technical leadership for day-to-day operations but also lead advanced troubleshooting efforts to ensure high reliability in manufacturing uptime. Your expertise with platforms like Rockwell PLC and Emerson DeltaV will be vital in driving continuous improvement initiatives. At AbbVie, we prioritize a safe working environment, and your role will include supporting our environmental health and safety practices. If you're passionate about implementing innovative solutions while fostering collaboration across various teams, including Engineering, Manufacturing, and Process engineering, this is the place for you! Join us at AbbVie and help deliver solutions that will make a remarkable impact on people's lives.

Frequently Asked Questions (FAQs) for Senior Engineer, Automation Role at AbbVie
What are the key responsibilities of the Senior Engineer, Automation at AbbVie?

The Senior Engineer, Automation at AbbVie will focus on developing automation technologies to enhance productivity and safety in Drug Product manufacturing. Key responsibilities include providing day-to-day operational support, leading troubleshooting initiatives, and collaborating on continuous improvement projects in partnership with various teams.

Join Rise to see the full answer
What qualifications are required for the Senior Engineer, Automation role at AbbVie?

For the Senior Engineer, Automation position at AbbVie, candidates should hold a Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Computer Science, or a related field, along with a minimum of 10 years of experience in automation software development and PLC systems within a manufacturing environment.

Join Rise to see the full answer
What experience is essential for a Senior Engineer, Automation at AbbVie?

Candidates should have extensive experience with automation software, system development and validation, and demonstrate knowledge of regulatory compliance, particularly with 21 CFR Part 11 requirements. Direct experience with platforms like Rockwell PLC and Emerson DeltaV is also essential.

Join Rise to see the full answer
How does AbbVie ensure a safe working environment for the Senior Engineer, Automation?

At AbbVie, the safety of our employees is a top priority. The Senior Engineer, Automation will support a safe working environment by adhering to all relevant environmental health, safety, and maintenance practices as well as actively participating in safety training and initiatives.

Join Rise to see the full answer
What growth opportunities are available for the Senior Engineer, Automation at AbbVie?

AbbVie offers a growth-oriented environment where the Senior Engineer, Automation can pursue ongoing professional development and capital project leadership opportunities. The role also includes participation in cross-functional teams to drive innovations in drug manufacturing processes.

Join Rise to see the full answer
Common Interview Questions for Senior Engineer, Automation
What automation systems are you most familiar with that would benefit AbbVie?

When answering this question, it's key to mention specific platforms you've worked with, such as Rockwell PLC or Emerson DeltaV. Highlight your experience in troubleshooting and any projects where you successfully improved processes using these systems.

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Can you provide an example where you improved manufacturing efficiency through automation?

Share a relevant example where your efforts in developing or integrating automation systems led to measurable improvements in efficiency, uptime, or quality, emphasizing the specific technologies and methods you used.

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How do you stay updated on industry trends and technologies in automation?

Discuss your proactive approach to learning, such as attending industry conferences, participating in online courses, or reading up on the latest technologies, specifically focusing on automation trends that align with AbbVie’s needs.

Join Rise to see the full answer
Describe your experience with regulatory compliance in automation systems.

Speak about your hands-on experience understanding and implementing regulations like 21 CFR Part 11. Highlight any specific projects or systems where compliance was crucial and how you ensured adherence.

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How do you approach troubleshooting automation issues?

Explain your methodical approach to troubleshooting, emphasizing steps like data analysis, cross-functional collaboration, and utilizing documentation to identify the root cause and implement solutions effectively.

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What role does teamwork play in your approach as a Senior Engineer, Automation?

Emphasize your belief that collaboration is vital. Share examples of how you've successfully worked with diverse teams to troubleshoot issues and implement automation solutions, showcasing your leadership and communication skills.

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How do you prioritize tasks when managing multiple projects?

Discuss your time management skills and techniques you use, such as creating project timelines and utilizing tools to ensure deadlines are met while maintaining quality and safety standards.

Join Rise to see the full answer
Can you share a time when you led a capital project in automation?

Provide a specific example that illustrates your leadership and project management skills, focusing on your role, the challenges faced, and the positive outcomes achieved via your automation solutions.

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What is your experience with change control processes in a manufacturing setting?

Outline your understanding of change control processes and discuss any direct experience you've had in implementing changes within automation systems while minimizing disruption and maintaining compliance.

Join Rise to see the full answer
Describe a complex automation challenge you've faced and how you overcame it.

Take the opportunity to showcase your problem-solving skills. Detail a specific challenge, the actions you took to address it, and the lessons learned from that experience that would be applicable at AbbVie.

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AbbVie’s mission is to discover and deliver innovative medicines that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people’s lives across several key therapeutic areas: i...

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DATE POSTED
April 24, 2025

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