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Process Safety Engineer

The Process Safety Engineer is responsible for leading the process safety program at the Torrance polystyrene site, ensuring adeherence to process safety management (PSM) requirements, AmSty process safety policies, work processes, standards and mechanical integrity program.

This position will serve as a subject matter expert and champion to drive strong process safety culture in the plant. The position provides a lead role in overseeing compliance and managing process safety risk at the site.


Primary Responsibilities
  • Lead the Process Safety Program to drive performance improvement and ensure adherence to PSM requirements and AmSty process safety policies, work processes, and standards at the plant level (e.g., pre-startup safety reviews, management of change, process hazard analysis).
  • Manage the mechanical integrity program.
  • Direct risk assessment techniques including process hazard analyses and layers of protection analysis, including reviewing and recommending risk evaluation methods for new projects.
  • Lead, facilitate, or participate in plant incident investigations, particularly those related to process safety, to determine effective solutions to prevent recurrence.
  • Provide training to plant personnel regarding the process safety and mechanical integrity program and procedures, as well as hazard recognition.
  • Coordinate the management of change (MOC) program for the site and be responsible for maintaining process safety information.
  • Ensure timely completion of action items resulting from process safety gaps identified during PHAs, audits, investigations, and self-assessments; manage the facility’s action item process. 
  • Maintain plant process safety information (such as PHA and LOPA documentation, safety requirements specification forms, reactive chemicals grid, hazardous area classification drawings, Chemical Exposure Index and Fire & Explosion Index calculations).
  • Compile, analyze, and report mechanical integrity and process safety metrics and leverage the Process Safety and Reliability Networks in AmSty to identify and resolve opportunities for improvement.
  • Actively participate in the AmSty Process Safety Network by sharing significant earnings, contributing during meetings, and participating in the development of corporate-level process safety initiatives.
  • Identify continuous improvement opportunities through interaction with all process safety stakeholders.
  • Serve as the plant’s subject matter expert in a specialty field of process safety.


Job Requirements
  • Engineering degree.
  • Excellent interpersonal skills and ability to effectively develop and maintain relationships with all levels of the organization. 
  • Ability to collaborate and generate solutions that effectively balance process safety with the needs of the manufacturing environment.


Preferences
  • Preferred 3+ years experience in a PSM-covered facility.
  • Preferred working knowledge of mechanical integrity-related industry codes and standards (ASME, NACE, API 570/510/653).


$100,000 - $115,000 a year
Grade and salary level offered to the successful candidate will be appropriate to the job duties and commensurate with the candidate’s experience.

Relocation is not available with this position.


Americas Styrenics LLC is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender identity, sexual orientation, national origin, ancestry, age, disability, veteran status or marital status.

 


To all recruitment agencies: We are not responsible for any fee related to unsolicited resumes from 3rd party staffing and recruiting agencies (whether submitted through this website or sent directly to employees) unless a written agreement is in place between the agency and Amsty  (“Company”) and an authorized Company representative makes a written request to the agency to assist with this requisition. Similarly, no fee will be paid for candidates who apply and claim to be represented by an agency. Any unsolicited resumes, CVs, or other candidate information submitted by an agency will become the property of Company, and no fee will be paid in the event such candidate is hired.

Average salary estimate

$107500 / YEARLY (est.)
min
max
$100000K
$115000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Process Safety Engineer, AmSty

As a Process Safety Engineer at Americas Styrenics LLC in Torrance, CA, you’ll be stepping into a vital role that champions process safety and ensures compliance with crucial safety management requirements. This job isn’t just about overseeing safety protocols; it’s about fostering a culture of safety where you’ll lead initiatives that drive performance improvement and ensure that the plant adheres to all necessary process safety policies and standards. You’ll be at the forefront, managing the mechanical integrity program, conducting crucial risk assessments, and facilitating incident investigations to promote a safer work environment. Your expertise will be invaluable as you provide training and guidance to plant personnel, helping them recognize hazards and understand our robust safety protocols. You’ll also play a key role in managing and coordinating the management of change program for the site, ensuring efficiency while maintaining rigorous safety standards. If you’re excited about leveraging your engineering degree and skills to make a real difference in safety at our polystyrene site, and if you have a penchant for collaboration and developing innovative safety solutions, we want to hear from you! Join us in this dynamic atmosphere where your expertise can shine and truly contribute to the well-being of the team and the success of our operations.

Frequently Asked Questions (FAQs) for Process Safety Engineer Role at AmSty
What are the primary responsibilities of a Process Safety Engineer at Americas Styrenics LLC?

The Process Safety Engineer at Americas Styrenics LLC is charged with leading the process safety program at the Torrance site. Responsibilities include ensuring adherence to process safety management requirements, managing mechanical integrity programs, conducting risk assessments, and leading plant incident investigations to promote safety and resolve issues effectively.

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What qualifications are required for a Process Safety Engineer position at Americas Styrenics LLC?

To qualify for the Process Safety Engineer role at Americas Styrenics LLC, candidates should possess an engineering degree, strong interpersonal skills, and the ability to collaborate with various levels of the organization. Preferred qualifications include 3+ years of experience in a PSM-covered facility and knowledge of mechanical integrity-related industry codes and standards.

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How does a Process Safety Engineer contribute to safety culture at Americas Styrenics LLC?

The Process Safety Engineer plays a critical role in driving a strong safety culture at Americas Styrenics LLC by leading training sessions, conducting thorough incident investigations, and actively participating in the Process Safety Network to share insights and improve processes across facilities.

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What is the salary range for the Process Safety Engineer position at Americas Styrenics LLC?

The salary range for the Process Safety Engineer position at Americas Styrenics LLC is between $100,000 and $115,000 per year, which depends on the duties and the candidate's experience level.

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Is relocation available for the Process Safety Engineer position at Americas Styrenics LLC?

Unfortunately, relocation is not available for the Process Safety Engineer position at Americas Styrenics LLC. The hiring is specifically for candidates already located in or near Torrance, CA.

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Common Interview Questions for Process Safety Engineer
Can you explain what process safety management entails?

Process safety management refers to the systematic approach to identifying, evaluating, and controlling process hazards. It aims to prevent incidents associated with highly hazardous chemicals, ensuring both worker safety and environmental protection.

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How do you conduct a process hazard analysis?

A process hazard analysis involves identifying potential hazards, evaluating the risks, and determining the necessary safeguards. This process requires teamwork and often employs methods like What-If analysis, HAZOP studies, or Layer of Protection Analysis.

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What experience do you have with incident investigations?

I have experience leading incident investigations by gathering information on the events leading to the incident, interviewing involved personnel, and analyzing data to determine root causes, aiming for corrective measures that prevent recurrence.

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How do you prioritize safety actions in a plant?

Prioritizing safety actions requires assessing the severity and likelihood of risks. I often use metrics from previous incident reports and inspections to determine which actions demand immediate attention and which can be scheduled for future resolutions.

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What role does training play in process safety?

Training is crucial in process safety as it equips personnel with the knowledge to identify hazards and follow safety protocols. I believe regular training updates keep safety principles fresh in employees' minds and foster a culture of accountability.

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Explain the importance of maintaining mechanical integrity.

Maintaining mechanical integrity is vital for ensuring that equipment operates safely and efficiently. Regular inspections, maintenance, and compliance with industry standards help prevent equipment failures that could lead to serious incidents.

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How do you handle management of change effectively?

Effective management of change involves documenting all modifications to processes, assessing their implications, and communicating them clearly to all affected personnel. I prioritize thorough risk assessments to ensure no safety compromises arise from changes.

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What are the key components of a safety training program?

A comprehensive safety training program includes hazard recognition, emergency response procedures, specific equipment training, and regular safety drills to ensure personnel are well-prepared to act in any emergency situation.

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Can you share a challenging safety issue you resolved?

One challenging safety issue involved a near-miss incident due to outdated safety protocols. By collaborating with the team, we reviewed and updated our procedures, ensuring all safety practices were current and better aligned with operational realities.

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What tools do you use for data analysis in safety metrics?

I typically use software tools for statistical analysis, tracking incidents, and monitoring compliance with safety metrics. This allows me to visualize trends and present data effectively to enhance our safety programs.

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Founded in 2008, AmSty is a leading integrated producer of polystyrene and styrene monomer. Amsty is located in Texas.

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Full-time, on-site
DATE POSTED
December 27, 2024

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