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Lead Controls Engineer

Company Overview

Founded in 2019, Brimstone developed a breakthrough process to decarbonize cement production, one of the leading drivers of climate change. Our team is now scaling up to refine our process further and to build our first production facilities. We’re assembling an all-star group of sharp, mission-driven, collaborative individuals who take pride in using their diverse skills to contribute to a better world.

If this sounds like you, join us in helping to solve the most urgent, important challenge facing the world today (and have a blast while doing it!).

Job Brief

The Lead Controls Engineer on the Engineering team will be responsible for development of industrial control systems. This includes specification of electrical panels, instrumentation, mechanical and electrical interfaces, PLC/SCADA programming and networking. This position reports to the Director of Engineering Projects. Periodic Travel required to Oakland Office, Vendor facilities for Factory Acceptance Testing.  Initial work location will be in Reno, which will transition to the Reno/Tahoe Industrial Complex or surrounding areas as construction and site improvements commence.  

This role is based in Reno, Nevada and can be worked as an on-site position.

Key Focus Areas of the role may include:

  • Build the infrastructure to support an operating plant to allow for the generation of key technology decisions and operational methods.

  • Responsible for the development and maintenance of control system equipment including the being responsible for an operating facility as well as design on new installations.

  • Preparation and/or review of panel designs for systems of varying size and complexity. 

  • Development and specification of servers, OT Networks, SCADA, and PLC systems.

  • Create automation to create a system that could run without supervision.

  • Troubleshooting equipment in a continuous operating environment, including Motor Starters, Variable Frequency Drives (VFDs), Process Instrumentation (Pressure, Temperature, Flow, etc.), Analytical Instrumentation (pH, ORP, turbidity, conductivity, online gas/liquid analyzers, etc.), and safety devices (gas monitors, fire detectors, Safety Relays).

For this role, we’re looking for:

  • Bachelor’s degree in Electrical, Mechanical, Chemical, or Controls Engineering or equivalent 6 years of working experience in controls engineering.

  • 8+ years of relevant controls engineering experience in process industries

  • Ability to design and implement a safety system using a variety of components up to the equivalent of a SIL 2 installation.

  • Troubleshooting capability with controllers, drives, instruments, and electrical equipment.

  • Design and development of a SCADA platform (Ignition, Wonderware, FactoryTalk, etc) as a new greenfield build. Immediate input into the specification and development of a license server, historian, graphical user interfaces.

  • Design and development of a PLC platform (Siemens, Opto 22, Rockwell, etc) as a new greenfield build for a process plant. Integration of systems of varying manufacturers as required for critical data exchange. 

  • Development of small to moderate greenfield control systems (PLC and HMI) in a process environment 

  • Specification and review of PLC control panels with components from multiple manufacturers, in both hazardous and industrial environments. 

  • Familiarity with various networking protocols and PLC/SCADA programming related languages (ProfiNET, HART, Modbus, TCP/IP, SQL, MQTT, Ladder Logic, Structured text)

  • Demonstration of at least one major system integration for a continuously operating process plant.

  • Experience with team dynamics, mentoring, and delegation of design work.

  • Ability to travel 25% of the time

  • Ability to lift general instrumentation up to 20 lbs.

 

Additional skills that are preferred but not required:

  • Instrumentation specification capabilities for mining/metallurgical processes.

  • Process analytics development: Key Performance Indicator (KPIs) development and reporting, system performance calculations, Manufacturing Execution Systems (MES), Predictive maintenance analysis. 

  • NFPA 70E Certified or able to obtain a certification through a proctored safety program.

  • Computer networking and programming beyond the above listed (Javascript, Python, etc)

  • Largely self-directed workflow development with a bias towards solution development and action.

 

Compensation, Benefits, and Perks

  • Salary range for this role is $138,000 - 160,000 / year

  • Company equity

  • 401k retirement plan with 3% company contribution

  • Medical, dental, and vision insurance for employees and dependents

  • Mental health benefits

  • Generous paid time off policy

  • 12-weeks of parental leave

  • A fun, diverse, and talented team focused on making the biggest impact possible on climate change

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.

Our Commitment to Diversity

Brimstone is an equal opportunity employer committed to diversity, equity, inclusion, and belonging in the workplace. We seek to build a unique team of individuals and create an environment where all backgrounds and experiences are respected and appreciated. We credit our success to the values that we uphold, and to the different perspectives each team member brings every day.  We would never intentionally discriminate on the basis of race, color, ancestry, religion, national origin, sex, gender identity or expression, sexual orientation, age, marital status, disability status, pregnancy, veteran status, or any other status protected by federal or state law. 

We strive to provide an inclusive candidate experience. If there are any reasonable accommodations that you may need during the interview process, please let us know. 

Average salary estimate

$149000 / YEARLY (est.)
min
max
$138000K
$160000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Lead Controls Engineer, Brimstone

Are you ready to take your skills to the next level with Brimstone? As a Lead Controls Engineer, you'll play a pivotal role in developing industrial control systems that help tackle one of the most pressing challenges of our time – climate change. Founded in 2019, Brimstone is pioneering innovative processes to decarbonize cement production, and we're seeking a talented professional to join our vibrant engineering team. In this on-site role based in Reno, you’ll be at the forefront of building the infrastructure necessary for our operations, collaborating with talented colleagues while contributing to meaningful advancements that benefit both the environment and industry. You will be responsible for everything from specifying electrical panels to implementing PLC/SCADA programming and ensuring seamless networking solutions. Your engineering prowess will shine as you design systems capable of running autonomously and troubleshoot various equipment in a dynamic, continuous operation environment. With frequent opportunities for travel and a supportive team culture, you’ll not only be part of a company that values your expertise, but you'll also help create innovative solutions to a better world. If you possess a degree in Electrical, Mechanical, Chemical, or Controls Engineering (or have equivalent experience) and have a passion for drives, instrumentation, and automation, we’d love to chat with you! Join Brimstone, where your work could mean a brighter, greener future for all!

Frequently Asked Questions (FAQs) for Lead Controls Engineer Role at Brimstone
What qualifications are needed to apply for the Lead Controls Engineer position at Brimstone?

To be considered for the Lead Controls Engineer role at Brimstone, candidates should possess a bachelor’s degree in Electrical, Mechanical, Chemical, or Controls Engineering or have at least six years of equivalent working experience in the field. Additionally, having a minimum of eight years of relevant experience in controls engineering, particularly in process industries, is essential.

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What are the main responsibilities of the Lead Controls Engineer at Brimstone?

The Lead Controls Engineer at Brimstone is tasked with the development of industrial control systems, which includes specifying electrical panels, programming PLCs/SCADA, and developing networking protocols. This role involves hands-on troubleshooting of equipment in a continuous operating environment and ensuring the design and functionality of automation systems.

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How does Brimstone promote diversity and inclusion in the workplace for the Lead Controls Engineer job?

Brimstone is committed to creating an inclusive workplace for all employees, including those applying for the Lead Controls Engineer position. Their commitment to diversity, equity, inclusion, and belonging is evident in their recruiting processes and team dynamics, creating an environment where all backgrounds and experiences are respected.

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What kind of work environment can a Lead Controls Engineer expect at Brimstone?

A Lead Controls Engineer at Brimstone will work in an engaging and collaborative atmosphere where innovation thrives. The company emphasizes teamwork and support, fostering an environment where employees can stay mission-driven while having a great time contributing to a greener future.

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What skills are essential for a Lead Controls Engineer at Brimstone?

Essential skills for the Lead Controls Engineer at Brimstone include proficiency in controls engineering, a deep understanding of PLC/SCADA programming, troubleshooting abilities with various controllers, and a familiarity with networking protocols. Additionally, leadership capabilities and mentorship experience are valuable for guiding the team effectively.

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Is travel required for the Lead Controls Engineer position at Brimstone?

Yes, the Lead Controls Engineer role at Brimstone requires periodic travel, primarily to the Oakland Office and vendor facilities for Factory Acceptance Testing. Candidates should be open to traveling around 25% of the time.

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What are the benefits of working as a Lead Controls Engineer at Brimstone?

As a Lead Controls Engineer at Brimstone, you can expect a competitive salary, company equity, a 401k plan with contributions, comprehensive medical, dental, and vision insurance, and paid time off. The positive work culture, mental health support, and an opportunity to make a real impact on climate change further enhance the job experience.

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Common Interview Questions for Lead Controls Engineer
Can you describe your experience with PLC/SCADA systems?

In your answer, highlight specific projects where you designed or implemented PLC/SCADA systems. Discuss the platforms you've worked with and any integration challenges you faced. Demonstrating your hands-on experience and problem-solving skills will reflect positively on your capabilities.

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How do you approach troubleshooting in a continuous operating environment?

Discuss your methodical approach to troubleshooting, including how you prioritize tasks, gather information, and develop solutions. Share examples of past incidents where your troubleshooting skills led to successful resolutions, emphasizing teamwork and communication in your strategy.

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What steps do you take to ensure safety in control system design?

Explain your knowledge of safety standards and best practices in control system design. Detail how you've implemented safety systems and tested them to meet regulations, particularly those equivalent to SIL 2 installations in previous roles.

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Can you provide an example of a major system integration project you've managed?

In your response, narrate a project where you were involved in system integration for a process plant. Highlight your role, the technologies used, and the outcomes, particularly any efficiencies gained or issues overcome during the process.

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How do you manage team dynamics and delegation of design work?

Share your strategies for effective team management, including how you communicate roles and responsibilities, mentor junior team members, and maintain productivity without micromanaging. Illustrate your points with personal anecdotes that demonstrate your leadership style.

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What is your experience with developing automation for control systems?

Detail your experience creating automation processes for control systems, focusing on the specific methods or technologies you've utilized. Discuss any successful projects that reached autonomous operation, showcasing your capacity for innovation and problem-solving.

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How familiar are you with various networking protocols?

Enumerate the networking protocols you’ve worked with, such as Modbus, TCP/IP, and HART. Illustrate your understanding by describing how you’ve implemented these in real projects and the benefits they brought to system efficiency and communication.

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Describe a challenging project you've encountered and how you handled it.

Choose a specific project that included significant challenges, detailing the obstacles, your thought process in overcoming them, and the skills you applied. Highlight teamwork, perseverance, and any technical knowledge that contributed to the successful resolution of the situation.

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What role do you think continual learning plays in engineering?

Discuss the importance of staying updated with the latest technologies and trends in engineering, especially in controls engineering. Mention any courses, certifications, or professional organizations you've engaged with to maintain your skills and adapt to industry changes.

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How do you prioritize tasks when managing multiple projects?

Convey your organizational skills by explaining how you assess project timelines, resources, and urgency. Share tools or strategies you use for project management, ensuring you communicate your ability to remain focused and productive under pressure.

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Full-time, on-site
DATE POSTED
November 22, 2024

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