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Senior Mechanical Engineer I

Please Note: To conform with the United States Government Space Technology Export Regulations, the applicant must be a U.S. citizen, lawful permanent resident of the U.S., conditional resident, asylee or refugee (protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required authorizations from the U.S. Department of State.


At CesiumAstro, we are developers and pioneers of out-of-the-box communication systems for satellites, UAVs, launch vehicles, and other space and airborne platforms. We take pride in our dynamic and cross-functional work environment, which allows us to learn, develop, and engage across our organization. If you are looking for hands-on, interactive, and autonomous work, CesiumAstro is the place for you. We are actively seeking passionate, collaborative, energetic, and forward-thinking individuals to join our team.


We are looking to add a Senior Mechanical Engineer I to our Mechanical Engineering team. If you enjoy working in a startup environment and are passionate about developing space hardware for leading-edge communications satellites, we would like to hear from you. 


 In this position, you will be responsible for mechanical design aspects of Cesium phased array antennas, subsystems, and interfaces through all phases of the development process. The ideal candidate will be versatile and proficient in mechanical analysis, electronics packaging, computer-aided design (CAD), mechanical interfaces, thermal architecture, spacecraft propulsion, deployable and actuated structures, and environmental qualification of spacecraft antennas and payloads. You will be responsible for mechanical designs from concept through space flight including requirements definition, architecture trades and block diagrams, analysis, manufacturing, testing, qualification, and in-orbit support. 


 The successful candidate will also present engineering design review materials to our customers and executive team, as well as participate in proposal-writing efforts. As such, excellent written and verbal communication skills are required. 


JOB REQUIREMENTS AND MINIMUM QUALIFICATIONS
  • Bachelor of Science (BS) in Mechanical or Aerospace Engineering from an accredited university or institution 
  • Minimum of 4 years of experience in space antenna and payload mechanical engineering to include electronics packaging, thermal, shock, vibration, stress dynamics, and cost. A Master's degree may count as two years of experience. 
  • Experience in conducting architectural trade studies including parametric and first-order cost and physical analysis 
  • Experience with professional mechanical and FEA CAD tools, such as Ansys Mechanical, SolidWorks Simulation, and Thermal Desktop 
  • Experience with CNC manufacturing and GD&T 
  • Experience with advanced aerospace manufacturing and materials including sandwich panels and carbon composites, OR experience with high-reliability deployment mechanisms for space applications (including deployment, HDRMs, power delivery, etc.).
  • Proficiency in detailed mechanical design (3D CAD, drawings, etc.) 
  • Experience designing and manufacturing mechanisms and mechanical actuators 
  • Experience with EMI/EMC mitigation techniques 
  • Familiarity with satellite thermal architectures including heat pipes, phase change materials, contact resistance, and surface finishes as well as fundamental understandings of orbital thermal control in a LEO environment. 
  • Familiarity with launch and LEO environments (thermal, shock, vibe, radiation, etc) 
  • Familiarity with design for test, manufacturability, assembly, and reliability 
  • Excellent written and verbal communication skills 


PREFERRED EXPERIENCE
  • Python, C++, or other programming languages 
  • Experience with large, deployable antenna arrays which drive your vision for the next generation of on-orbit communications and sensor arrays.
  • Robotics and control systems experience 
  • PCBA experience.


$100,000 - $120,000 a year

CesiumAstro considers several factors when extending an offer, including but not limited to, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.  Full-time employment offers include company stock options and a generous benefits package including health, dental, vision, HSA, FSA, life, disability and retirement plans.  

 

CesiumAstro is an Equal Opportunity employer.  All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, protected Veteran Status, or any other characteristic protected by applicable federal, state, or local law.


Please note: CesiumAstro does not accept unsolicited resumes from contract agencies or search firms. Any unsolicited resumes submitted to our website or to CesiumAstro team members not through our approved vendor list or Talent Acquisition will be considered property of CesiumAstro, and we will not be obligated to pay any referral fees.

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Average salary estimate

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$100000K
$120000K

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What You Should Know About Senior Mechanical Engineer I, CesiumAstro

At CesiumAstro, we’re on the cutting edge of design and innovation, and we’re inviting you to join us as a Senior Mechanical Engineer I in Westminster, CO. Here, you won’t just be finding your place in a job; you will become a vital part of a team that's creating transformative communication systems for the next generation of satellites, UAVs, and launch vehicles. Your everyday excitement will arise from your hands-on involvement in mechanical design, particularly focusing on our state-of-the-art phased array antennas. With projects from concept through to space flight, you will engage in various phases of development - from defining requirements to participating in design reviews. Your weeks will be filled with collaboration, as you'll work closely with cross-functional teams to ensure our designs meet rigorous standards without compromising on performance. Our culture at CesiumAstro is deeply rooted in passion and collaboration; we want you to bring your forward-thinking mindset and eager spirit of teamwork to the forefront as we explore uncharted territories in space technology. With a background in Mechanical or Aerospace Engineering and a minimum of 4 years of experience in the field, you will thrive here if you possess strong analytical skills and are proficient with mechanical design tools like Ansys Mechanical and SolidWorks. If you’re ready for autonomy and want to be part of a mission that will reshape our understanding of communication and technology in the cosmos, join us at CesiumAstro where the sky is truly the limit!

Frequently Asked Questions (FAQs) for Senior Mechanical Engineer I Role at CesiumAstro
What are the main responsibilities of a Senior Mechanical Engineer I at CesiumAstro?

As a Senior Mechanical Engineer I at CesiumAstro, your key responsibilities will include leading the mechanical design of phased array antennas and various subsystems. You’ll oversee the mechanical design process from the initial concept, through detailed design, to testing and qualification. This includes defining requirements, conducting architecture trades, performing mechanical analyses, and engaging in the manufacturing process. You will also partake in design review presentations and proposal writing to ensure that our innovative concepts are communicated effectively.

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What qualifications are needed to become a Senior Mechanical Engineer I at CesiumAstro?

To qualify for the Senior Mechanical Engineer I role at CesiumAstro, you should have a Bachelor of Science in Mechanical or Aerospace Engineering from an accredited institution, along with at least 4 years of relevant experience, particularly in space antenna and mechanical engineering. A Master's degree may substitute for two years of experience. Proficiency with 3D CAD tools, mechanical design, and experience in areas such as electronics packaging, thermal qualification, and environmental stress are essential.

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How does CesiumAstro support career development for Senior Mechanical Engineers?

CesiumAstro fosters a dynamic work environment that emphasizes continuous learning and development. As a Senior Mechanical Engineer I, you will receive ample opportunities for professional growth through hands-on project involvement, collaboration with experienced teams, and access to cutting-edge technology. Additionally, you’ll be encouraged to contribute to proposal writing and participate in design reviews, which will enhance your presentation and communication skills, vital for career advancement.

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What technical skills are essential for a Senior Mechanical Engineer I at CesiumAstro?

Technical skills essential for this position include proficiency in mechanical analysis, electronics packaging, and computer-aided design (CAD) tools like SolidWorks or Ansys. Experience with environmental qualification tests, manufacturing processes, analysis of shock and thermal dynamics, and familiarity with aerospace materials are critical. Understanding of EMI/EMC mitigation and satellite thermal architectures will set you apart and enable you to contribute effectively to our engineering goals.

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What is the company culture like at CesiumAstro for Senior Mechanical Engineers?

At CesiumAstro, the company culture champions collaboration, innovation, and a passion for space technology. As a Senior Mechanical Engineer I, you can expect a supportive and inclusive environment where your ideas are valued. With a startup mentality, team members are encouraged to be hands-on and take initiative, inspiring a proactive approach to problem-solving and development. You will join a community of enthusiastic professionals dedicated to pushing the boundaries of satellite communication technology.

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Common Interview Questions for Senior Mechanical Engineer I
Can you describe your experience with mechanical design and analysis in aerospace applications?

Be prepared to share specific projects where you applied mechanical design principles. Highlight your role in the design process, the tools used (like SolidWorks or Ansys), and how you addressed challenges across different phases, such as thermal qualification or vibration analysis.

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How do you approach requirements definition for mechanical systems in spacecraft design?

Discuss your systematic approach to gathering requirements, including collaborative sessions with stakeholders and utilizing regulatory guidelines. Emphasize your experience in translating system needs into technical specifications that drive design decisions.

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What methodologies do you use for conducting architectural trade studies?

Explain any structured methodologies you’ve used to evaluate design options, such as parametric analysis and cost estimation. Describe how you've selected the most effective design solutions based on performance and feasibility.

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Can you provide an example of a challenging problem you solved in mechanical engineering?

Share a specific example that illustrates your problem-solving skills. Talk about the context, what made the problem challenging, the steps you took to solve it, and the positive outcomes that resulted from your efforts.

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What is your experience with environmental qualification of aerospace hardware?

Discuss your direct involvement in the testing and qualification phases of aerospace products. Detail how you've conducted tests for shock, vibration, thermal exposure, and any techniques you used for ensuring compliance with established standards.

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Describe a time you had to present complex engineering information to a non-technical audience.

Share a specific instance where you successfully communicated technical content to a lay audience. Focus on your preparation, the methods you used to simplify complex ideas, and the ultimately positive interaction or reaction you received.

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What tools and software do you prefer for CAD and FEA simulations?

Mention specific tools you're proficient in, like SolidWorks, Ansys, or others, and why you favor them based on your experience. Explain how these tools have aided in optimizing your design processes and analysis efforts.

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Discuss your experience with deploying structures in aerospace applications.

Describe your involvement in designing and implementing deployable mechanisms. Include details about the technologies you employed, the design challenges faced, and the successful outcomes achieved on previous projects.

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How do you handle tight deadlines while ensuring quality in mechanical design?

Talk about your time management strategies, like prioritizing tasks and maintaining effective communication with team members. Emphasize your commitment to quality and any experiences where you kept up the standards despite pressure.

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What role does teamwork play in your engineering process?

Highlight the collaborative nature of engineering work, emphasizing how you leverage team strengths, share knowledge, and contribute to a cohesive environment that fosters innovation and productivity.

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DATE POSTED
March 20, 2025

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