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Senior Mechanical Engineer

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.
As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.
Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.
Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.
Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary Function of Position:

The Senior Mechanical Engineer must utilize creativity and sound engineering judgement in the design of medical capital equipment components. The Senior Mechanical Engineer is expected to use machine design and data-backed skills to conceptualize, develop, and verify new mechanical designs. They are responsible for key system components and will interface with suppliers and manufacturing to build high-quality hardware prototypes and productize new designs.

They define functional requirements, their verification methods, and the mitigation provided to risks. A successful candidate will have both the technical depth to understand mechanical designs and the passion for design control deliverables to get robust products to the market. The Senior Mechanical Engineer should be capable of making sound judgments when faced with the time constraints and ambiguous or incomplete information typical of research and development.

Roles & Responsibilities:

  • Designing components and producing mechanical drawings in a government regulated environment
  • Working within multi-disciplinary teams, both internal and external, to define requirements for new and current designs
  • Rapid development and iteration of full-scale prototypes of candidate architectures to satisfy requirements
  • Creating and managing design requirements, specifications, failure-modes analysis, and associated verification and validation testing.
  • Generating and owning models for assemblies, components, and drawings, in a government regulated environment.
  • Collaborating with vendors, suppliers, quality and manufacturing through design-transfer and launch
  • Influencing other engineers in problem solving and technical expertise

Qualifications

Skills, Experience, Education, & Training:

  • Minimum BSME or similar, with minimum 8 years of relevant experience.
  • Architecting mechanical assemblies with careful consideration for drivetrain components, servo motors, sensors, safety mechanisms, and failure contingencies.
  • Proficiency using CAD, FEA simulation tools, and computational investigation (e.g. Matlab) to optimize designs.
  • Detail-oriented in creating reliable systems that harmonize multiple requirements, e.g. structural, thermal, packaging, acoustic, cleanability, ergonomics, user-interface.
  • Comfortable with all phases of the product development lifecycle including design, implementation, debug, verification, qualification, and transfer
  • Self-driven with the ability to excel in a high-energy, focused team environment, to maintain an effective sense of shared responsibility and reward, and to make work interesting and intellectually vibrant.

Preferred:

  • Post-graduate study, MS or PhD in Mechanical Engineering or equivalent work experience preferred.
  • Experience in growing design maturity for product launches, scalable manufacturing processes, design for reliability, yield, and cost.
  • Experience in designing and working with machine shops to have fixtures and parts built for quick, prototype evaluation
  • Effective collaboration with cross-functional teams like system analysts, field/clinical engineers, human factors, industrial design, UI design, etc.
  • Solidworks, Windchill, and Ansys experience.

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.

Intuitive is an Equal Employment Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Employment Opportunity / Affirmative Action Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

EEO and AA Policy

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$135000 / YEARLY (est.)
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$120000K
$150000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Senior Mechanical Engineer, Intuitive

At Intuitive, we're on a mission to revolutionize minimally invasive care, and we're looking for a passionate Senior Mechanical Engineer to join our dynamic team in Sunnyvale, CA. In this role, you'll have the opportunity to bring your innovative mindset and solid engineering judgement into play as you design cutting-edge medical capital equipment components. Your creativity will shine as you conceptualize, develop, and verify new mechanical designs that push the boundaries of healthcare technology. You'll work closely with suppliers and manufacturing teams, ensuring high-quality hardware prototypes are built while managing critical system components. As a successful candidate, you'll define functional requirements and establish effective verification methods to mitigate risks, drawing on your deep technical expertise and love for design control deliverables. You'll be immersed in a multi-disciplinary environment, collaborating with other talented professionals to craft systems that harmonize multiple requirements, such as structural integrity and ergonomics, while navigating the complexities of government regulations. At Intuitive, we value diversity and encourage our team members to contribute their unique perspectives, fostering an inclusive culture where everyone can thrive. If you are driven, detail-oriented, and eager to be part of a team dedicated to advancing healthcare, then this is the perfect opportunity for you to make a real difference!

Frequently Asked Questions (FAQs) for Senior Mechanical Engineer Role at Intuitive
What are the primary responsibilities of the Senior Mechanical Engineer at Intuitive?

As a Senior Mechanical Engineer at Intuitive, your primary responsibilities will include designing components, producing mechanical drawings in a government-regulated environment, and collaborating with multi-disciplinary teams. You'll be involved in defining requirements for both new and existing designs and will have a hands-on approach to rapidly develop full-scale prototypes that meet specified requirements.

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What qualifications are needed to become a Senior Mechanical Engineer at Intuitive?

To qualify for the Senior Mechanical Engineer position at Intuitive, candidates should possess a minimum Bachelor’s degree in Mechanical Engineering (BSME) along with at least 8 years of relevant experience. Additional qualifications that enhance candidacy include proficiency with CAD software and simulation tools, experience in product development lifecycle, and knowledge of machine shop processes for prototype evaluation.

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How does a Senior Mechanical Engineer ensure compliance with regulations at Intuitive?

At Intuitive, a Senior Mechanical Engineer ensures compliance with regulations through meticulous design work and by generating detailed documentation that aligns with regulatory standards. This includes conducting thorough failure modes analysis, managing design requirements, and executing rigorous verification and validation testing to validate designs before they reach market readiness.

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What tools and software are commonly used by Senior Mechanical Engineers at Intuitive?

Senior Mechanical Engineers at Intuitive typically utilize advanced design tools such as SolidWorks, Windchill, and Ansys. These tools are essential for creating models, simulations, and drawings, allowing engineers to optimize their designs through computational analysis and ensure functionality meets the defined design criteria.

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How does the work environment foster creativity for Senior Mechanical Engineers at Intuitive?

The work environment at Intuitive promotes creativity for Senior Mechanical Engineers by encouraging collaboration and inclusion among team members. Engineers are empowered to express diverse ideas and methods, which helps in pushing the boundaries of what's possible in mechanical design. This vibrant culture allows for innovative solutions that ultimately improve patient care.

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Common Interview Questions for Senior Mechanical Engineer
What strategies do you use when designing mechanical components?

When designing mechanical components, it's essential to consider factors such as functionality, manufacturability, and compliance with regulations. I typically start with a comprehensive understanding of the requirements, followed by exploring various design iterations and utilizing simulation tools to assess performance before finalizing a design.

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Can you describe your experience with CAD software?

Throughout my career, I have worked extensively with CAD software, specifically SolidWorks, to create detailed drawings and 3D models. I leverage these tools for visualizing designs, conducting simulations, and optimizing the component architecture, ensuring that each part meets the required standards and specifications.

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How do you handle tight deadlines in engineering projects?

In handling tight deadlines, I prioritize tasks based on their impact on the project timeline. Effective communication with my team is vital, as is maintaining a flexible approach. I also utilize project management tools and set clear milestones to ensure that we stay on track while accommodating any potential challenges that arise.

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What is your approach to risk management during the design process?

My approach to risk management involves identifying potential failure modes early in the design process and employing methods like Failure Mode and Effects Analysis (FMEA) to assess risks. I then develop mitigation strategies to address these risks and continuously monitor them throughout the product lifecycle to ensure reliability and safety.

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How do you ensure collaboration with cross-functional teams?

To ensure collaboration with cross-functional teams, I regularly schedule meetings and use collaborative tools that facilitate communication, such as shared project management systems. My philosophy centers on mutual respect and understanding the contributions of each discipline involved in the project, allowing us to achieve a unified vision effectively.

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What challenges have you faced in previous projects and how did you overcome them?

In previous projects, I've encountered challenges such as design constraints and ambiguous requirements. I address these by engaging with stakeholders to clarify needs and exploring alternative solutions to meet project goals. I focus on iterating designs and testing prototypes to gather data that helps inform better decision-making.

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Describe your experience with failure modes and effects analysis (FMEA).

My experience with FMEA involves conducting systematic evaluations of products and processes to identify potential failure modes and their effects. I work closely with my team to analyze risks, prioritize them based on severity, and then develop actionable strategies to mitigate these risks before proceeding to the verification and validation stages.

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What influences your decisions when integrating user feedback into designs?

User feedback is critical in the design process. I prioritize insights that reveal how users interact with a product, observing pain points and areas of confusion. This empathy-driven approach allows me to adapt designs in a manner that enhances usability and satisfaction, ultimately leading to higher quality products.

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How do you keep your technical skills current in the mechanical engineering field?

I stay current in the mechanical engineering field by engaging in continuous learning through online courses, attending industry conferences, and participating in webinars. Networking with other professionals and reading relevant articles also contribute to my ongoing education and the application of the latest technologies in my projects.

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Can you give an example of how you've led a project in a multidisciplinary team?

Certainly! In a recent project, I led a multidisciplinary team focused on developing a new medical device. I coordinated efforts between mechanical, electrical, and software engineers, guiding the team through brainstorming sessions and setting clear objectives. Regular updates helped ensure alignment, and we effectively launched the device by addressing challenges collaboratively.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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Full-time, on-site
DATE POSTED
December 24, 2024

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