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Continuous Improvement Quality Engineer

Company Description

Brooks Instrument, a global manufacturer of flow and pressure measurement and control products for critical applications, and a division of ITW (A Fortune 200 Company) is seeking candidates for a Continuous Improvement Quality Engineer This position will be based out of our headquarters facility in Hatfield, PA (Suburban Philadelphia). In addition to our Pennsylvania operations, Brooks maintains manufacturing locations in, Hungary, and Korea. The Company also maintains sales offices throughout the world.  Our products are used in laboratory and process applications in end markets such as: life sciences, chemicals, semiconductor, analytical instruments, nuclear, and solar cells.

Job Description

Basic Function

The Continuous Improvement Quality Engineer, plays a critical role in optimizing processes, solving quality challenges, and enhancing customer satisfaction. This position works cross-functionally in a dynamic manufacturing environment while contributing toward operational excellence.

Serves as the point of contact for the quality department, supporting the development, application, and maintenance of quality standards for processing materials into finished product. Receiving general oversight from the department manager, one must be capable of advanced decision-making in the manager’s absence.  Major challenges include support of the division quality function concurrent with:

  • Business growth
  • Best business practices
  • Introduction of new products and processes
  • Meeting division continuous improvement goals
  • Achieving customer satisfaction.

Key Responsibilities

  • Lead quality improvement initiatives to reduce defects, scrap, and rework, using tools like Statistical Process Control (SPC) and FTB (Front to Back) methodologies and Six Sigma principles.
  • Develop, implement, and maintain quality standards for manufacturing processes, ensuring compliance with ISO 9001 and other relevant certifications.
  • Develop and track key performance indicators (KPIs) and lead projects related to quality and continuous improvement, such as first-pass yield, cycle time, and customer complaint resolution.
  • Ensure fulfillment of copy exact requirements, where applicable.
  • Support and promote Continuous Improvement Process (CIP) activities.
  • Apply root cause analysis tools (e.g., 5 Whys, Fishbone diagrams) to address recurring quality and operational issues, and ensure effective corrective actions.
  • Collaborate with supply chain and supplier quality teams to improve incoming material quality and reduce waste.
  • Conduct quality audits and internal audit assessments as needed to identify and address areas for improvement.
  • Collaborate with engineering, production, and supply chain teams to resolve quality issues and implement corrective actions.
  • Support customer in 8D responses and regular quality resolution update meetings.
  • Provide training and guidance to teams on quality tools, root cause analysis, and continuous improvement techniques.
  • Initiate engineering deviation requests and product change notices.
  • Develop sampling plans, design forms for recording, evaluating, and reporting quality data, and write instructions on the use of such forms.
  • Prepare slides for regular Quality review meetings. Participate in regular quality improvement meetings.
  • Participate/support customer visits, surveys, and audits.

Qualifications

Education and Experience

  • A bachelor’s degree in engineering, quality, or a related field.
  • 2+ years of experience in quality engineering, continuous improvement, or a related field, in a manufacturing or testing environment preferred.
  • Proficiency in quality tools and techniques such as SPC, 8D, FMEA, and control charts.
  • Strong analytical skills with experience in data analysis software (Power BI, Minitab, or similar).
  • Familiarity with ISO 9001 standards and quality management systems.
  • Excellent problem-solving skills and a collaborative mindset to drive cross-functional improvement initiatives.
  • Strong communication skills, both written and verbal, with the ability to present data effectively.
  • Knowledge of MS Office including Excel, Word, Outlook required.
  • Awareness of statistical principles.
  • Attention to detail and ability to work in a dynamic and changing environment.
  • Ability to communicate clearly both verbally and in writing. 
  • Must be diplomatic and sensitive in all communications with external contacts (Customers, Suppliers, Registrars, Assessors/Auditors, etc.) when coordinating quality improvement and corrective action activities.

Additional Information

Our employees enjoy competitive, merit-based salary plus excellent benefits including:

  • Health and dental insurance
  • Company Paid Life Insurance / Short and Long Term Disability
  • 401K plan with generous company match
  • Vacation, personal days and holidays
  • Continuing education reimbursement program
  • Flexible spending accounts

The opportunity to join a well-established (70 + years in business) yet dynamically changing organization that works together as a team to meet the challenges of satisfying customers’ needs and managing rapid growth to better compete in a global marketplace.

Please visit our website: http://www.brooksinstrument.com/

ITW Company Overview

ITW was built on innovation and the strength of new ideas. These values have helped us expand into multiple platforms in nearly 60 countries. But at each of our businesses, the independent entrepreneurial spirit and freedom to innovate remain strong. It’s the highly talented people at ITW businesses all over the world who drive our success through new products and customer driven solutions. Together, we are ITW—a Fortune 200 company that has prospered for 100 years, and changed the way people live and work, all over the world.

Brooks Instrument is an Equal Opportunity Employer / Affirmative Action employer.  All qualified applicants will receive consideration for employment without required to race, color, religion, sex, national origin, disability, or protected Veteran status.

All your information will be kept confidential according to EEO guidelines.

ITW is an equal opportunity employer. We value our colleagues’ unique perspectives, experiences and ideas and create workplaces where everyone can develop their careers and perform to their full potential. 

As an equal employment opportunity employer, ITW is committed to equal employment opportunity and fair treatment for employees, beginning with the hiring process and continuing through all aspects of the employment relationship. 

All qualified applicants will receive consideration for employment without regard to race, color, sex, gender identity, sexual orientation, religion, national origin, age, disability, protected Veteran status or any other characteristic protected by applicable federal, state, or local laws.  

Average salary estimate

$75000 / YEARLY (est.)
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$65000K
$85000K

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What You Should Know About Continuous Improvement Quality Engineer, ITW

Join Brooks Instrument as a Continuous Improvement Quality Engineer and become a vital part of our dynamic team based out of our headquarters in Hatfield, PA! At Brooks, we take pride in producing high-quality flow and pressure measurement products that serve critical applications across a variety of industries, from life sciences to semiconductor manufacturing. As a Continuous Improvement Quality Engineer, you'll spearhead quality initiatives that not only enhance our manufacturing processes but also elevate customer satisfaction. You'll collaborate with cross-functional teams, tackling challenges related to business growth, new product introductions, and continuous improvement goals. Your responsibilities will include utilizing tools like Statistical Process Control (SPC) and Six Sigma principles to reduce defects and optimize operations. You'll also be involved in developing quality standards, conducting audits, and facilitating trainings on quality improvement techniques, truly making an impact on our operational excellence. If you're passionate about continuous improvement and have experience in quality engineering, we’d love to see your application!

Frequently Asked Questions (FAQs) for Continuous Improvement Quality Engineer Role at ITW
What are the main responsibilities of a Continuous Improvement Quality Engineer at Brooks Instrument?

As a Continuous Improvement Quality Engineer at Brooks Instrument, your main responsibilities include leading quality improvement initiatives, developing and implementing quality standards, and collaborating with various teams to resolve quality issues. You'll focus on reducing defects, optimizing processes, and ensuring compliance with ISO 9001 standards, significantly contributing to operational excellence.

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What qualifications do I need to be a Continuous Improvement Quality Engineer at Brooks Instrument?

To become a Continuous Improvement Quality Engineer at Brooks Instrument, you should hold a bachelor’s degree in engineering, quality, or a related field, along with at least 2 years of experience in quality engineering. Proficiency in quality tools and techniques such as SPC, 8D, and FMEA is essential, along with strong analytical skills and a detailed understanding of ISO standards.

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How does Brooks Instrument support the continuous improvement efforts of a Continuous Improvement Quality Engineer?

Brooks Instrument emphasizes a culture of continuous improvement, granting Continuous Improvement Quality Engineers the authority to lead initiatives that enhance product quality and operational efficiency. You’ll have access to various tools and resources, as well as the opportunity to collaborate with cross-functional teams to implement innovative solutions.

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What is the work environment like for a Continuous Improvement Quality Engineer at Brooks Instrument?

The work environment for a Continuous Improvement Quality Engineer at Brooks Instrument is dynamic and collaborative. You'll work closely with diverse teams across engineering, production, and supply chain, fostering a spirit of teamwork while addressing challenges in a fast-paced manufacturing setting.

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What opportunities for professional growth exist for a Continuous Improvement Quality Engineer at Brooks Instrument?

At Brooks Instrument, Continuous Improvement Quality Engineers have access to various professional development opportunities, including training programs, continuing education reimbursement, and the chance to participate in quality improvement initiatives that enhance both personal and organizational growth.

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Common Interview Questions for Continuous Improvement Quality Engineer
Can you explain your experience with Statistical Process Control (SPC) in relation to quality improvement?

Certainly! When answering this question, share specific examples of how you've applied SPC to track and reduce variation in manufacturing processes. Describe the outcomes, such as improved first-pass yield or reduced defects, to demonstrate your impact on quality improvement.

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Describe a time when you used root cause analysis to solve a quality issue.

When responding, select a specific situation where you utilized root cause analysis tools like 5 Whys or Fishbone diagrams. Outline the issue, the analysis process, and the corrective actions you implemented, emphasizing how your efforts led to a sustainable solution.

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How do you ensure compliance with ISO 9001 standards in your quality engineering practices?

Discuss your familiarity with ISO 9001 and detail your steps to maintain compliance, such as regular audits, employee training, and continuous monitoring of quality metrics. Highlight any experience you've had in developing procedures that align with ISO requirements.

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What techniques do you use to foster cross-functional collaboration for quality initiatives?

Share how you build relationships and communicate effectively with different teams, perhaps by organizing regular meetings, using collaborative tools, and promoting a shared vision for quality improvement goals. Mention successful projects that benefited from this collaboration.

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Can you provide an example of a successful quality improvement project you've managed?

Choose a significant project where you played a key role. Discuss your objectives, the approaches you implemented (e.g., Six Sigma principles), results, and how you measured success. This will showcase your project management and analytical skills.

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How do you stay up-to-date with quality engineering trends and methodologies?

Express your commitment to ongoing learning by mentioning specific resources like industry publications, webinars, professional organizations, or workshops. This showcases your dedication to staying at the forefront of quality engineering practices.

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What is your approach to developing and tracking key performance indicators (KPIs) in quality initiatives?

Detail how you identify relevant KPIs that align with business objectives, the process for tracking them using tools or software, and how you use that data to drive improvements. Give examples of KPIs you've successfully implemented in previous roles.

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How do you handle resistance to change when implementing quality improvement processes?

Discuss your strategies for addressing resistance, such as actively listening to concerns, involving team members in the change process, and clearly communicating the benefits of the new processes to gain support and buy-in.

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Can you explain your experience in conducting quality audits?

Talk about your specific experience in planning and executing quality audits, what methodologies you used, and how you managed the audit process from start to finish. Highlight how your audits have contributed to identifying gaps and driving improvements.

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What role do you believe training plays in continuous improvement and quality engineering?

Articulate your belief that training is essential for equipping teams with the necessary tools and knowledge to maintain quality standards. Mention any training programs you've developed or led that helped team members apply quality engineering principles effectively.

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Full-time, on-site
DATE POSTED
December 10, 2024

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