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Composite Manufacturing Engineer

Joby Overview

Located in Northern California, the team at Joby Aviation is driven by our goal of creating an affordable, all-electric air transportation system. Imagine a piloted air taxi that takes off vertically, then quietly carries you and your fellow passengers over the congested city streets below, enabling you to spend more time with the people and places that matter most. Since 2009, our team has worked steadily to make this dream a reality. We’ve designed and tested many generations of prototype aircraft capable of serving in a network of electric air taxis. We’re looking for talented, committed individuals to join our team as we push onwards toward certifying the Joby aircraft with the Federal Aviation Administration, scaling our manufacturing, and launching our initial commercial service.

Overview

Joby Aviation is searching for a skilled Composite Manufacturing Engineer with experience in composite fabrication and assembly processes. The successful candidate will be responsible for designing, developing, and optimizing composite manufacturing processes. As a Composite Manufacturing Engineer, you will collaborate closely with cross-functional teams, including design, production, tooling, and quality, to drive continuous improvement and innovation in composite manufacturing.

Responsibilities

  • Develop and implement manufacturing processes for composite materials, including layup, curing, bonding, machining, and repair, while adhering to industry standards and best practices.
  • Collaborate with design and R&D teams to ensure manufacturability of new composite products and components, providing input on design for manufacturing (DFM) considerations.
  • Initiate and lead lean manufacturing process improvement projects.
  • Identify and assist in addressing manufacturing issues on the production floor.
  • Support manufacturing production planning and coordination, capacity planning, line design, production execution, and operations process development.
  • Create and maintain manufacturing documentation, including work instructions, process specifications, and standard operating procedures (SOPs).
  • Provide technical support to production personnel to ensure correct execution of manufacturing processes.
  • Design shop aids and tooling to assist production.
  • Disposition non-conforming parts, identify root cause, and implement corrective and/or preventive actions to reduce scrap and rework.

Required

  • 2+ years of related experience as a manufacturing engineer in relevant industry
  • B.S. in engineering OR 6+ years in a comparable role 
  • Experience working with 3D CAD softwares (Solidwork, NX, or CATIA) and Part Lifecycle Management (PLM) systems.
  • Experience in composite manufacturing processes: hand layup lamination, AFP, autoclave operation, hot press, assembly processes, etc.
  • Experience writing work instructions.
  • Experience with drawings and BOMs; Engineering Change systems; Quality systems for non-conforming parts and corrective action.

Desired

  • Experience with laser projection systems (Virtek or Aligned Vision).
  • Experience with composite cutting tables (Gerber, Zund, Eastman, etc). 
  • Experience in prototype manufacturing in a professional environment.
  • Experience with MES systems.

Compensation at Joby is a combination of base pay and Restricted Stock Units (RSUs). The target base pay for this position is $69,700 - $112,400/yr. The compensation package will be determined by job-related knowledge, skills, and experience.Joby also offers a comprehensive benefits package, including paid time off, healthcare benefits, a 401(k) plan with a company match, an employee stock purchase plan (ESPP), short-term and long-term disability coverage, life insurance, and more.

 

Additional Information

Joby is an Equal Opportunity Employer.

Average salary estimate

$91050 / YEARLY (est.)
min
max
$69700K
$112400K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Composite Manufacturing Engineer, Joby Aviation

At Joby Aviation, we're on the forefront of revolutionizing transportation with our innovative electric air taxis, and we’re looking for a passionate Composite Manufacturing Engineer to join our talented team in Marina. If you have a background in composite fabrication and assembly processes, your expertise could be key in helping us achieve our vision of affordable, all-electric air transportation. In this exciting role, you will develop and refine manufacturing processes for composite materials, ensuring that our designs are seamlessly translated into producible products. You’ll collaborate closely with cross-functional teams, engaging with design and R&D to enhance manufacturability while initiating lean manufacturing improvements that set the standard in our industry. As a part of our mission to certify our aircraft with the FAA and launch our initial service, you'll create vital documentation, provide technical support to production teams, and lead projects that drive continuous improvement. Join us in our mission to transform urban mobility and create experiences that allow people to spend more time with the things they love. This is not just a job; it's an opportunity to be a part of something truly groundbreaking in aviation.

Frequently Asked Questions (FAQs) for Composite Manufacturing Engineer Role at Joby Aviation
What are the primary responsibilities of the Composite Manufacturing Engineer at Joby Aviation?

As a Composite Manufacturing Engineer at Joby Aviation, your key responsibilities include developing manufacturing processes for composite materials, ensuring manufacturability of new designs, initiating lean process improvement projects, addressing production issues, and creating comprehensive manufacturing documentation. You will work closely with various teams to enhance production efficiency and product quality.

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What qualifications are required to become a Composite Manufacturing Engineer at Joby Aviation?

To qualify for the Composite Manufacturing Engineer position at Joby Aviation, candidates should have a Bachelor's degree in engineering or 6+ years of applicable experience. Additionally, a minimum of 2 years in a manufacturing engineer role, familiarity with 3D CAD software, and knowledge of composite manufacturing processes are essential qualifications.

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What experiences are desirable for a Composite Manufacturing Engineer at Joby Aviation?

Preferred experiences for a Composite Manufacturing Engineer at Joby Aviation include familiarity with laser projection systems, composite cutting tables, prototype manufacturing, and Manufacturing Execution Systems (MES). These additional experiences can enhance your candidacy by showcasing your ability to handle advanced manufacturing technologies.

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How does Joby Aviation support its employees in the Composite Manufacturing Engineer role?

Joby Aviation offers a comprehensive benefits package for its Composite Manufacturing Engineers, which includes paid time off, healthcare benefits, a 401(k) plan with a company match, an employee stock purchase plan, and disability coverage. These benefits reflect our commitment to employee well-being and career satisfaction.

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What is the compensation range for a Composite Manufacturing Engineer at Joby Aviation?

The target base pay for a Composite Manufacturing Engineer at Joby Aviation ranges from $69,700 to $112,400 annually, and this compensation package reflects the individual's job-related skills and experience. Additionally, Joby provides Restricted Stock Units (RSUs) as part of the compensation structure.

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Common Interview Questions for Composite Manufacturing Engineer
Can you describe your experience with composite manufacturing processes?

When answering this question, highlight specific projects where you implemented or optimized composite manufacturing processes. Discuss the techniques you used, such as hand layup or autoclave operations, and mention any challenges you overcame during these projects that showcase your problem-solving skills.

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How do you ensure manufacturability when designing new composite components?

To respond effectively, share your approach to collaborating with design teams early in the process. Emphasize the importance of DFM considerations and how your insights have improved past projects. Provide examples of adjustments you suggested that enhanced product quality or reduced production time.

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What lean manufacturing techniques have you implemented in past roles?

In your answer, provide examples of lean techniques you've applied to manufacturing processes, such as 5S, value stream mapping, or Kaizen events. Discuss the outcomes of these initiatives, such as increased efficiency or reduced waste, demonstrating your ability to successfully apply lean principles.

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Describe a time when you faced a manufacturing issue. How did you handle it?

To effectively answer this question, use the STAR method (Situation, Task, Action, Result). Outline the challenge, the steps you took to resolve it, and the positive outcome that resulted from your actions. This method demonstrates your proactive approach and problem-solving skills.

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What tools or software are you proficient in for composite manufacturing?

Discuss your proficiency with various 3D CAD tools like SolidWorks, NX, or CATIA, and any experience with part lifecycle management (PLM) systems. Highlight how these tools have assisted you in streamlining processes or enhancing design accuracy in your past roles.

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How do you approach writing work instructions?

Explain your method for writing clear and effective work instructions by focusing on key aspects such as clarity, detail, and user-friendliness. Mention any past experiences where your instructions have successfully guided production teams or reduced errors.

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What steps do you take to ensure compliance with industry standards?

Your answer should encompass how you stay informed about industry standards and regulations, as well as the implementation processes you follow to ensure compliance in your work. Providing examples of past projects where compliance was critical will strengthen your response.

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Have you ever had to disposition non-conforming parts? How did you manage that process?

Discuss your experience in managing non-conforming parts, including how you identify root causes and implement corrective actions. Demonstrate your understanding of quality systems and how your actions contributed to reducing scrap and rework.

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How do you prioritize tasks in a fast-paced manufacturing environment?

To answer this effectively, share your strategies for prioritizing tasks, such as assessing production needs and deadlines. Provide an example where your prioritization improved workflow or met tight deadlines, showcasing your organizational skills.

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What innovations have you introduced in your previous roles?

Use this question to highlight specific innovations or improvements you've implemented in past positions. Discuss how these innovations increased efficiency, reduced costs, or enhanced product quality, showing your ability to think creatively and contribute to operational excellence.

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Joby is a California-based company building quiet, all-electric aircraft to connect people like never before. With up to 150 miles of range and the ability to take off and land vertically, the Joby aircraft will change the way we move while reduci...

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DATE POSTED
April 10, 2025

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