Principal Engineer, Structural Integrity of Metallic Systems, Structures & Components

The Principal Engineer, Structural Integrity of Metallic Systems, Structures & Components at Kairos Power is responsible for leading the development and application of structural integrity assessment methods. Key tasks include conducting defect tolerance and fitness-for-service assessments, performing finite element analyses for metallic components, and supporting materials qualification efforts. This role also involves collaboration with multiple engineering teams on critical projects.

To qualify for the Principal Engineer role at Kairos Power, candidates should ideally possess an MS or PhD in Mechanical, Nuclear, or Materials Engineering, among other related fields. Furthermore, at least 15 years of experience with finite element analysis is required. Proficiency in inelastic deformation, fracture mechanics, and knowledge of relevant construction codes are also essential.

The work environment for the Principal Engineer at Kairos Power is dynamic and fast-paced, blending aspects of a general office setting with opportunities to collaborate in manufacturing areas. This role may require standing or sitting for extended periods and adapting swiftly to changing priorities, while also emphasizing safety and collaboration with team members.

Preferred technical skills for this role include extensive experience with finite element analysis tools like Ansys or Abaqus, knowledge of advanced programming languages such as C++, Fortran, Python, and Matlab, as well as familiarity with model calibration and optimization techniques. Understanding of construction codes and failure mechanisms is also crucial.

The salary range for the Principal Engineer, Structural Integrity of Metallic Systems, Structures & Components position at Kairos Power is between $166,700 and $208,400 for employees working onsite at the Alameda, CA headquarters. Actual salaries may vary based on factors such as experience, education, and market data.

When asked about conducting finite element analysis, I emphasize my systematic approach that includes defining the problem, selecting appropriate models, and validating the results through rigorous testing. Providing concrete examples from past projects helps to illustrate my proficiency and adaptability in using FEA tools.

In an interview, it's critical to describe a specific defect tolerance assessment mission, detailing the challenges faced and the methodologies applied. Highlight your analytical skills and how your problem-solving capabilities led to successful outcomes, ensuring to reflect on lessons learned.

I usually apply a combination of simulations, empirical assessments, and compliance with established codes during evaluations. Sharing specific techniques or software used in previous roles will strengthen your answer and showcase your depth of knowledge in the field.

Collaboration among teams is facilitated by maintaining open lines of communication, setting clear expectations, and establishing shared goals. Providing examples of how you’ve successfully led interdisciplinary projects will demonstrate your leadership and teamwork capabilities.

Implementing stringent safety protocols is a top priority in my engineering practice. I focus on compliance with safety standards, the use of appropriate PPE, and proactive reporting of unsafe conditions. Sharing specific instances where safety significantly influenced project outcomes can make this response more impactful.

Describing your experience with high-temperature structural components involves detailing specific materials you’ve worked with and any relevant project experiences. Highlighting challenges and solutions can illustrate your understanding of the unique requirements associated with high-temperature applications.

In high-pressure situations, I prioritize tasks, delegate where appropriate, and maintain focused communication. Discussing past instances where you effectively met tight deadlines while delivering quality results showcases your resilience and time management skills.

I prioritize ongoing education by attending webinars, reading relevant journals, and participating in professional organizations. Sharing personal strategies that have successfully kept you ahead in the field can emphasize your commitment to professional development.

Model validation and verification involve rigorous testing and comparison with empirical data. Discuss how you have optimized models in past roles through comprehensive validation processes, illustrating both your technical and analytical expertise.

Key considerations in fitness-for-service assessments include the criticality of the component, governing codes, and operational history. Providing a concrete example of how you navigate these assessments can illustrate your technical understanding and practical application of the necessary measures.