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Web handling/Film converting Expert

WindBorne Systems is supercharging weather models with a unique proprietary data source: a global constellation of next-generation smart weather balloons targeting the most critical atmospheric data. We design, manufacture, and operate our own balloons, using the data they collect to generate otherwise unattainable weather intelligence.


Our mission is to eliminate weather uncertainty, and in the process help humanity adapt to climate change, be that predicting hurricanes or speeding the adoption of renewables. We are building a future in which the planet is instrumented by thousands of our microballoons, eliminating gaps in our understanding of the planet and giving people and businesses the information they need to make critical decisions. The founding team of Stanford engineers was named Forbes 2019 30 under 30 and is backed by top investors including Khosla Ventures.

WindBorne is looking for a Web Handling/Film Converting Expert who knows exactly what those terms mean and why they matter. We need to scale our balloon manufacturing process to meet demand, and we believe your expertise in handling thin films at industrial scales is exactly what we need. If you've spent years wrestling with web tension control systems, designing nip rollers, or optimizing film handling processes, we want your expertise.

This isn't your typical manufacturing role. We're building systems that need to reliably produce ultra-lightweight balloons at scale - combining proven industrial processes with novel challenges unique to our application. You'll be working directly with our CTO and R&D team to not just scale our production 100x, but to fundamentally rethink how we build our balloons. We need someone who can bridge the gap between traditional manufacturing expertise and startup innovation.

The role combines the best aspects of industrial manufacturing (proven processes, rigorous engineering) with the excitement of a cutting-edge startup. You'll have the chance to design entirely new manufacturing systems while drawing on your years of experience in web handling and film converting. Whether you're coming from the packaging industry, plastics manufacturing, or another related field, if you're excited about applying your expertise to new challenges, we'd love to talk.

Responsibilities

  • Design and own a system to help scale our balloon  manufacturing process by 100x

  • Work with the CTO and R&D Engineers  to make our balloons both more performant and more manufacturable

  • Identify manufacturing issues and design and implement solutions

  • Interface with technicians to teach new procedures and tools


Skills and Qualifications

Required 

  • Years of experience  designing web handling and/or film converting machines

  • Desire to join a fast paced startup

  • Excellent communication skills

  • Proficiency in mechanical CAD and 3D modeling (we use SolidWorks)

  • Experience working with outside manufactures and suppliers

  • A solid understanding of physics


Nice to have

  • Bachelor’s degree or higher in an Engineering field such as Mechanical Engineering

  • Basic proficiency with the Linux operating systems

  • Experience with rapid prototyping tools like 3D printing, laser cutting

  • Contacts in the plastics manufacturing industry


Benefits

  • 401(k)

  • Health, Dental, and Vision insurance 100% covered

  • Unlimited PTO

  • Incentive Stock Option Plan

Location

Address: 858 San Antonio Rd, Palo Alto, CA. In person required.

Average salary estimate

$125000 / YEARLY (est.)
min
max
$100000K
$150000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Web handling/Film converting Expert , Pear VC

At WindBorne Systems, we're not just building weather balloons; we're on a mission to revolutionize weather models with cutting-edge technology. As a Web Handling/Film Converting Expert, you’ll play a pivotal role in scaling our balloon manufacturing process. If you have a background in handling thin films and you’re eager to tackle new challenges, this is the perfect opportunity for you! This isn’t your ordinary manufacturing position. You’ll collaborate directly with our CTO and R&D team, using your extensive knowledge of web tension control systems and film handling to create processes that could increase our production capacity by 100x. We’re looking for a creative thinker who can merge traditional industrial techniques with innovative startup speed and flexibility. Your insights will help streamline operations, optimize performance, and enhance manufacturability, all while fostering an enjoyable workplace atmosphere. It’s about pushing boundaries and creating something exceptional—a chance to influence how we design our ultra-lightweight balloons from the ground up while leveraging your expertise. If you're coming from sectors like packaging or plastics manufacturing, and have the knack for CAD, 3D modeling, and problem-solving, we want to see what you can bring to the table. Join us in making profound changes in weather prediction and contributing to a future where the atmospheric data we collect can support sustainable practices. Together, let’s eliminate weather uncertainty and lead the charge in climate adaptation!

Frequently Asked Questions (FAQs) for Web handling/Film converting Expert Role at Pear VC
What are the main responsibilities of a Web Handling/Film Converting Expert at WindBorne Systems?

The Web Handling/Film Converting Expert at WindBorne Systems is crucial in scaling our balloon manufacturing process. Key responsibilities include designing systems to amplify production by 100x, collaborating with our CTO and engineers to enhance balloon performance, tackling manufacturing challenges by implementing innovative solutions, and training technicians on new processes and technologies.

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What qualifications and skills are required for the Web Handling/Film Converting Expert position at WindBorne Systems?

Candidates applying for the Web Handling/Film Converting Expert role at WindBorne Systems should have extensive experience in designing web handling or film converting machines. Essential skills include proficiency in mechanical CAD software like SolidWorks, excellent communication abilities, and familiarity with working alongside manufacturers and suppliers. A solid understanding of physics is also essential, with a bachelor’s degree in an engineering field being a plus.

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How does the Web Handling/Film Converting Expert role support WindBorne Systems' mission?

As a Web Handling/Film Converting Expert, your work directly impacts WindBorne Systems' mission to eliminate weather uncertainty by creating advanced balloon technology. By leveraging your expertise, you are integral in refining manufacturing processes that enable reliable production and innovative designs, ultimately allowing us to gather critical atmospheric data for better weather predictions.

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What can candidates expect in terms of company culture at WindBorne Systems as a Web Handling/Film Converting Expert?

At WindBorne Systems, the culture emphasizes collaboration and innovation. As a Web Handling/Film Converting Expert, you will engage closely with our CTO and R&D teams in a fast-paced startup environment. We value creativity and problem-solving, and we strive to create a supportive atmosphere that encourages learning and growth while working towards our ambitious goals.

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What benefits does WindBorne Systems offer for the Web Handling/Film Converting Expert position?

WindBorne Systems provides a competitive benefits package for the Web Handling/Film Converting Expert role, including a fully covered health, dental, and vision insurance plan, a 401(k), unlimited PTO, and an attractive incentive stock option plan, all fostering a healthy work-life balance while working toward impactful goals.

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Common Interview Questions for Web handling/Film converting Expert
Can you explain your experience with web handling and its significance in manufacturing?

In your response, focus on specific projects or roles where you tackled web handling challenges, demonstrating how your skills led to improved efficiency or quality. Highlight any relevant metrics and articulate the importance of web handling in maintaining production consistency.

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How do you approach designing manufacturing systems for new products?

Explain your design process, including how you gather requirements, collaborate with teams, and utilize CAD tools to create prototypes. Share examples of past designs that enhanced product manufacturability and detail your problem-solving methodology.

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What techniques do you use to ensure optimal web tension control?

Discuss your familiarity with web tension control systems, including tools or methodologies you have implemented in past roles. Provide examples of how you’ve maintained tension throughout the manufacturing process to improve both product quality and output.

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Describe a challenging manufacturing issue you resolved in your career.

Use the STAR (Situation, Task, Action, Results) technique to describe a challenging scenario, your role in addressing it, the actions you took, and the successful results that followed. Highlight your analytical and innovative thinking.

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How do you handle communication when working with cross-functional teams?

Emphasize your proactive communication style and adaptability. Provide examples that illustrate your experience in keeping teams aligned, ensuring clarity around project expectations, and facilitating collaboration across technical and operational disciplines.

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What role does CAD play in your work as a Web Handling/Film Converting Expert?

Detail your proficiency with CAD software like SolidWorks and how you leverage it for design work. Mention specific instances where CAD helped streamline production processes or enabled the visualization of complex designs.

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How do you stay updated on the latest trends in manufacturing technology?

Share your strategies for staying informed about advancements in manufacturing technology, such as attending industry conferences, subscribing to trade publications, or participating in professional networks. Illustrate how you apply new knowledge to enhance your work.

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What safety measures do you prioritize in a manufacturing environment?

Discuss the importance of safety in manufacturing and the specific measures you advocate for, such as proper training, regular safety audits, and compliance with industry standards. Use examples of how you’ve created a safer work environment in past roles.

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How would you manage a tight deadline for a manufacturing project?

Address your time management skills and how you prioritize tasks to meet deadlines. Convey examples of past situations where you successfully delivered results under pressure while maintaining quality standards.

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Why are you interested in working at WindBorne Systems?

Reflect on WindBorne's mission and innovative approach to tackling climate challenges. Articulate your passion for contributing to meaningful work and how your skills align with the company's objectives and culture.

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Pear Accelerator is the best program for pre-seed and seed-stage founders to launch iconic companies from the ground up. We deliberately keep the program "small batch" to maximize the attention each founder gets from our partners. Our companies ...

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Full-time, on-site
DATE POSTED
February 19, 2025

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