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Senior Controls Engineer

Company Description

Smart IMS provides consulting services across a broad spectrum of technology and planning needs, including but not limited to: design, engineering, architecture, program/project management, business analysis & requirements definition, quality assurance, database administration, disaster recovery & continuity planning, cybersecurity, cloud solutions and on-call support services.

Job Description

Job Title :Senior Controls Engineer
Location : 13521 Quality Drive, Holland Michigan 49424
Contract

Description:

  • Roll will be based in Holland, MI through June 2025 with install and production support lasting through December 2025 in Locust Grove, Georgia.
  • Travel Schedule will be 2 weeks in GA and a weekend home.
  • 40-55hrs per week work schedule first 6mo then will increase to 60-65hrs until install then 65-70hrs working in GA.

****Must have d and Fanuc Robot experience. 

***FactoryTalk View Experience. FTView SE is a plus.  

Must have high communication skills and ability to keep customer and project team updated on issues. Tracking and owning of open issues. 
Must have strong ownership and ability to see tasks through completion. 
Ability to work with a large team and teach/transfer knowledge to other team members.

  • Develops and designs the controls software packages utilizing Programmable Logic Controllers (PLC), and/or Human/Machine Interfaces (HMI)
  • Develops operation manuals that detail the functionality and set-up of the equipment being designed
  • Examines and understands customer-supplied specifications in order to ensure the functionality of the equipment meets these specifications
  • Ensures the equipment being started up and commissioned operates in accordance with the customer requirements as outlined in the approved specification
  • Programs robotic and/or controls equipment per the customer specifications
  • Performs preventative maintenance as requested by the customer to ensure minimum down-time and optimum operation of machines and equipment
  • Assists with checking design and details for proper functionality of both his/her work and the work of other engineers
  • Provides timely, required service documentation relating to all functions performed
  • Provides technical support and training to the end-user at the customer facility
  • Ensures products and services continue to be the benchmark within the industry
  • Demonstrates a commitment to Core Beliefs
  • Demonstrates a commitment to safe work practices while on Client or the customer’s premises.

Other duties as assigned

  • Intermediate understanding of electrical circuits, electrical panel design, pneumatic design, hydraulic design, PLC's (Programmable Logic Controller), HMI's (Human Machine Interface), robot programming, VFD's (Variable Frequency Drive), servo application's, and device communication networks (DNET, ENET, and Profibus)
  • Ability to demonstrate strong critical thinking and problem solving skills
  • Intermediate proficiency with Microsoft Office programs, as well as Google Applications (such as Gmail, Calendar and Docs)
  • Ability to work onsite within the offices or at customer locations as required
  • Ability to meet deadlines without endangering the safety of himself/herself or others, or the integrity of the equipment

Ability to interact professionally with customers, and maintain a positive working relationship, which at times may be under difficult circumstances and/or high-pressure situations

Additional Information

All your information will be kept confidential according to EEO guidelines.

Average salary estimate

$90000 / YEARLY (est.)
min
max
$80000K
$100000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Senior Controls Engineer, Techtrueup

At Smart IMS, we are looking for a talented and dedicated Senior Controls Engineer to join our dynamic team in Holland, Michigan. This role is pivotal as you will be responsible for designing and developing control software packages using Programmable Logic Controllers (PLC) and Human/Machine Interfaces (HMI). With a contract that runs through June 2025 and involvement in installations and production support until December 2025 at our location in Locust Grove, Georgia, this position offers an exciting opportunity to grow your skills and take on significant responsibility. Expect a mixed travel schedule, consisting of two weeks in Georgia followed by a weekend at home, where you’ll work around 40-70 hours during peak periods. Your expertise in d and Fanuc Robot, as well as FactoryTalk View, will be crucial as you create operational manuals, program robotic and control equipment, and ensure that all machinery meets client specifications. Communication is key in this role as you must keep clients and your project team updated, manage issues, and transfer knowledge to team members. We're looking for someone with strong ownership, a knack for problem-solving, and the ability to thrive under pressure. If you thrive in a collaborative environment and are passionate about engineering excellence, we invite you to explore the role of Senior Controls Engineer with us at Smart IMS.

Frequently Asked Questions (FAQs) for Senior Controls Engineer Role at Techtrueup
What responsibilities does a Senior Controls Engineer at Smart IMS have?

As a Senior Controls Engineer at Smart IMS, you will be responsible for developing and designing controls software using PLCs and HMIs, creating operation manuals for the equipment, programming robotic and controls equipment per customer specifications, and performing preventative maintenance. Additionally, you'll assist with checking designs for proper functionality and provide training and technical support to end-users.

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What qualifications are required to become a Senior Controls Engineer at Smart IMS?

To become a Senior Controls Engineer at Smart IMS, candidates should have experience with d and Fanuc Robots, FactoryTalk View, and possess strong communication skills. It’s important to have an intermediate understanding of electrical circuits, PLCs, HMIs, and related technologies. A commitment to safety and the ability to work collaboratively with teams is also required.

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What is the work schedule like for the Senior Controls Engineer role at Smart IMS?

The work schedule for a Senior Controls Engineer at Smart IMS involves around 40 to 55 hours per week for the first six months, then it may increase to 60 to 70 hours as the role transitions into production support in Georgia. Expect to travel two weeks in Georgia, with weekends off, contributing to a dynamic work-life balance.

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How does the Senior Controls Engineer role at Smart IMS contribute to customer satisfaction?

The Senior Controls Engineer at Smart IMS plays a crucial role in customer satisfaction by ensuring that all equipment meets client specifications, providing timely service documentation, and assisting with training. By maintaining open communication with clients and problem-solving any issues, the engineer helps to enhance the overall user experience and operational efficiency.

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What types of projects will a Senior Controls Engineer at Smart IMS work on?

As a Senior Controls Engineer at Smart IMS, you will work on a variety of projects involving the installation and support of controls systems for manufacturing environments, focusing on robotic programming, PLC programming, and the integration of complex systems designed to optimize production processes.

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Common Interview Questions for Senior Controls Engineer
Can you describe your experience with PLC programming?

When answering this question, highlight specific PLC systems you've worked with, detail successful projects, and emphasize any challenges you overcame during the programming process. Providing concrete examples will demonstrate your expertise.

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What strategies do you use to ensure effective communication with team members and clients?

Discuss using regular updates, documenting progress, and creating feedback loops. It’s also important to mention adapting your communication style based on the audience and remaining open to suggestions.

Join Rise to see the full answer
How do you approach problem-solving in high-pressure situations?

Explain your problem-solving methodology, such as breaking down the issue into manageable parts, prioritizing tasks, and seeking collaborative input from your team. Give an example where you successfully implemented this approach under pressure.

Join Rise to see the full answer
Describe a time you had to train someone on complex engineering concepts.

Share a specific example, highlighting your methods for simplifying complex ideas, using visuals or demonstrations, and ensuring the individual felt comfortable enough to ask questions.

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What are the most important safety practices in controls engineering?

Discuss your understanding of safety protocols, conducting risk assessments, and your commitment to a culture of safety. You can mention real-life scenarios where your adherence to safety practices prevented hazards.

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How do you stay updated with the latest technologies in controls engineering?

Share your strategies for continuous education, such as attending workshops, subscribing to professional journals, participating in industry forums, or pursuing certifications. This shows your commitment to professional growth.

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How do you handle tight deadlines when completing projects?

Illustrate your time management skills by discussing how you prioritize tasks and allocate resources effectively. Mention any specific software or techniques you use to keep projects on track.

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Can you tell me about your experience with FactoryTalk View?

Demonstrate your familiarity with FactoryTalk View by discussing specific projects where you utilized it. Highlight its features and how it benefited the overall project outcomes.

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What motivates you as a Senior Controls Engineer?

Talk about your passion for engineering, problem-solving, and the satisfaction that comes from successfully implementing control systems that enhance client operations. Mention any personal goals that align with your role.

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How do you ensure quality in your engineering work?

Discuss your commitment to quality assurance, detailing the steps you take to verify your work, such as peer reviews and testing protocols. Mention how you act on feedback to continuously improve your output.

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Founded in 2004, TechTrueUp is a cybersecurity solutions company offering solutions in fraud detection, threat hunting & remediation, IoT discovery & security, vulnerability discovery & remediation, data classification & data security. TechTrueUp ...

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Full-time, on-site
DATE POSTED
January 10, 2025

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